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Home >> Audi >> 2009 >> Q5 >> Repair and Diagnosis (Single Page) >> Engine Performance >> System >> 3.2L - Generic Scan Tool - Engine Code(S): CALB (As Of 04.2009) >> Generic Scan Tool >> Diagnosis And Testing >> Diagnostic Procedures >> Fuel Metering Valve, Checking

Fuel Metering Valve, Checking

The following procedure is used to diagnose the Fuel Metering Valve -N290- which is controlled byEngine Control Module -J623-.

Special tools and workshop equipment required 

Test requirements 

Test procedure 

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK .

Start diagnosis 

-- Remove three screws -arrows- and the engine lifting eye to gain access to the electrical harness connector.

Fig 1: Removing Large Lifting Eye
GWWA15-10108Courtesy of AUDI OF AMERICA, LLC

-- Disconnect the Fuel Metering Valve -N290- electrical harness connector -2-.

Fig 2: Disconnecting Electrical Connector
GWWA24-10038Courtesy of AUDI OF AMERICA, LLC

Checking internal resistance

-- Using a multimeter, check the Fuel Metering Valve -N290- terminals 1 to 2 for resistance

Fig 3: Identifying Engine Coolant Temperature (ECT) Sensor G62 Terminals
GWWA96-0342Courtesy of AUDI OF AMERICA, LLC

Specified value: 450 to 1000 Ω.

If the specified value was not obtained:

-- Replace the Fuel Metering Valve -N290-. Refer to the appropriate service information

If the specified value was obtained:

Checking voltage 

Crank the engine.

-- Using a multimeter, check the Fuel Metering Valve -N290- electrical harness connector terminal 1 to Ground (GND) for voltage.

Fig 4: 2-Pin Electrical Harness Connector & Terminals
GWWA24-0331Courtesy of AUDI OF AMERICA, LLC

Specified value: battery voltage.

-- Switch the ignition off.

If the specified value was not obtained:

-- Check the wiring from the Fuel Metering Valve -N290- electrical harness connector terminal 1 to the Engine Component Power Supply Relay -J757- socket 8 for an open circuit or a short circuit to Ground (GND).

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the wiring connection.

If no malfunctions are found in the wiring:

Checking wiring connections 

If the manufacturers test box is being used, perform the following step.

-- Install the test box.

If the manufacturers test box is not being used, perform the following step.

-- Remove the Motronic Engine Control Module (ECM) -J623-. Refer to appropriate service information.

-- Using a multimeter, check the Fuel Metering Valve -N290- electrical harness connector terminal 2 to the Engine Control Module (ECM) -J623- electrical harness connector T60 terminal 60 for resistance.

Fig 5: 2-Pin Electrical Connector & Terminals
GWWA28-0040Courtesy of AUDI OF AMERICA, LLC
Fuel Metering Valve -N290- electrical harness connector terminal Engine Control Module (ECM) -J623- electrical connector T60 terminal or test box socket
2 60

Specified value: 1.5 Ω Max.

If the specification was not obtained:

-- Check the wiring for an open circuit, a short circuit to each other, Battery (+) or Ground (GND).

-- If necessary, repair the faulty wiring connection.

If no malfunction is detected in the wiring:

-- Erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .

-- Perform a road test to verify repair.

If the DTC does not return:

Repair complete, Generate readiness code. Refer to READINESS CODE .

-- End diagnosis.

If the DTC returns and no malfunction is found in the wiring and voltage supply was OK:

-- Remove the Motronic Engine Control Module (ECM) -J623-. Refer to appropriate service information.

Assembly is performed in the reverse order of the removal, note the following:

Final procedures 

After repair work, the following work steps must be performed in the following sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .