Camshaft Adjustment Valve, Checking
This procedure is used to check the Camshaft Adjustment Valves N205, N208, N318, N319.
- Use only gold-plated terminals when servicing terminals in the electrical harness connectors of the Camshaft Adjustment Valves N205, N208, N318, N319.
Special tools, testers and auxiliary items required
- Multimeter.
- Diode test lamp.
- Wiring diagram.
Test requirements
- The Engine Control Module (ECM) J623 fuses OK.
- Engine Control Module (ECM) Power Supply Relay J363 OK.
- Battery voltage at least 12.5 V.
- All electrical consumers such as, lights and rear window defroster, switched off.
- Vehicles with automatic transmission, shift selector lever into position "P" or "N".
- A/C switched off.
- Ground (GND) connections between engine/transmission/chassis OK.
- Ignition switched off.
Test procedure
- Perform a preliminary check to verify the customers complaint. Refer to → Preliminary Check .
- Voltage for camshaft adjustment solenoid valves is supplied through the Engine Control Module (ECM) Power Supply Relay J363.
Cylinder bank 1 (right):
- Disconnect the electrical harness connectors from Camshaft Adjustment Valve 1 (exhaust) N318 - 1 - and Camshaft Adjustment Valve 1 N205 - 2 -.
Cylinder bank 2 (left):
- Remove the screw - arrow - retaining the coolant reservoir.
- Disconnect the electrical connector from Engine Coolant Level (ECL) Warning Switch F66 at the bottom of the coolant reservoir and set aside the coolant reservoir with the coolant hoses - 1 - and - 2 - connected.
- Disconnect the electrical harness connectors from Camshaft Adjustment Valve 2 (exhaust) N319 - 3 - and Camshaft Adjustment Valve 2 N208 - 2 -.
Checking internal resistance
- Using a Multimeter , check the relevant Camshaft Adjustment Valve electrical terminals 1 to 2 for resistance.
Specified value: 8 to 13 Ω.
If specified value is not obtained:
- Replace the respective Camshaft Adjustment Valve. Refer to 24 - FUEL INJECTION SYSTEM .
If specified value is obtained:
Checking voltage supply
- Using the Diode test lamp , check the following wiring connection for voltage according to the wiring diagram.
| Camshaft Adjustment Valve Electrical Harness Connector Terminal | Measure to |
|---|---|
| 1 | Engine Ground (GND) |
- Switch ignition on.
LED must light up.
If LED does not light up:
- Check wiring connection from terminal 1 of the Camshaft Adjustment Valve electrical harness connector through the fuse to the Engine Control Module (ECM) Power Supply Relay J363 electrical harness connector terminal 2/87 for an open circuit according to wiring diagram:
Specified value: 1.5 Ω max.
- If necessary, repair the wiring connection.
If voltage supply is OK:
Checking wiring
If the manufacturers test box is being used, perform the following step.
- Install the test box VAG1598/42. Refer to 24 - FUEL INJECTION SYSTEM .
If the manufacturers test box is not being used, perform the following step.
- Remove the Engine Control Module (ECM) J623. Refer to → Engine Control Module, Replacing .
- Using a Multimeter , Check the Camshaft Adjustment Valve electrical harness connector to the Engine Control Module (ECM) J623 electrical harness connector for resistance.
- Camshaft Adjustment Valve 1 N205 (bank 1).
| Camshaft Adjustment Valve Electrical Harness Connector Terminal | Engine Control Module (ECM) J623 Wiring Harness Connector Terminal or Test box Socket |
|---|---|
| 2 | 51 |
- Camshaft Adjustment Valve 1 (exhaust) N318 (bank 1).
| Camshaft Adjustment Valve Electrical Harness Connector Terminal | Engine Control Module (ECM) J623 Wiring Harness Connector Terminal or Test box Socket |
|---|---|
| 2 | 27 |
- Camshaft Adjustment Valve 2 N208 (bank 2).
| Camshaft Adjustment Valve Electrical Harness Connector Terminal | Engine Control Module (ECM) J623 Wiring Harness Connector Terminal or Test box Socket |
|---|---|
| 2 | 74 |
- Camshaft Adjustment Valve 2 (exhaust) N319 (bank 2).
| Camshaft Adjustment Valve Electrical Harness Connector Terminal | Engine Control Module (ECM) J623 Wiring Harness Connector Terminal or Test box Socket |
|---|---|
| 2 | 39 |
Specified value: 1.5 Ω max.
If the specification is not obtained:
- Check the wiring for a short circuit to Battery positive (+) or an open circuit.
- If necessary, repair the wiring connection.
If no malfunctions are found in the wiring:
- Replace the Engine Control Module (ECM) J623. Refer to → Engine Control Module, Replacing
If no malfunctions are detected:
- Replace the relevant Camshaft Adjustment Valve. Refer to 24 - FUEL INJECTION SYSTEM .
Assembly is performed in the reverse order of removal.
After the repair work, the following work steps must be performed in the following sequence:
- Check the DTC memory.
- If necessary, erase the DTC memory. Refer to Diagnostic Mode 04 - Reset/Delete Diagnostic Data .
- If the DTC memory was erased, generate readiness code. Refer to Readiness Code .