LEMON Manuals: Even more car manuals for everyone
Home >> Audi >> 2007 >> A6 Base >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Controls & Housing - Continuously Variable Transmission (01J) >> 37 Controls, Housing >> Diagnosis And Testing >> ATF Level, Checking And Correcting

ATF Level, Checking And Correcting

Special tools and workshop equipment required 

CAUTION:

The continuously variable automatic transmission multitronic 01J requires a different ATF than shift automatics. Only use replacement part ATF for the multitronic 01J transmission. ATF specification, refer to the Parts.

NOTE:

The illustration on the reservoir for the CVT Gearbox Filler SystemVAS5162 is in the upper left graphic refers to the use of special ATF for multitronic transmissions (CVT transmission).

Fig 1: CVT Gearbox Filler System VAS5162
GWWA37-0420Courtesy of AUDI OF AMERICA, LLC

In addition, the necessary work steps for filling are illustrated, which are described as follows:

CAUTION:
  • Engine must not be started if only a small amount or no ATF is in the transmission after repair work or after significant ATF loss.
  • In this case, a preliminary filling with 4.5 to 5 liters (4.75 to 5.28 qts) ATF must be performed.

Test Conditions

NOTE:

The ATF level will vary depending on the temperature of the ATF.

It is possible to overfill the ATF if the level is checked when the temperature is too low.

It is possible to underfill the ATF if the level is checked when the temperature is too high.

Overfilling or underfilling will influence the function of the transmission.

Read the ATF temperature on the Vehicle Diagnostic Tester.

Check the ATF Temperature.

Fig 3: Display On VAS 5051 - "006 - Basic Setting"
GWWA01-10024Courtesy of AUDI OF AMERICA, LLC

Display on the Vehicle Diagnostic Tester:

-- In selection -1- press the function Measured Values  and go further by pressing the →  -button.

Display on the Vehicle Diagnostic Tester:

Fig 4: Display On VAS 5051 - "Display Group 140"
GWWA01-10026Courtesy of AUDI OF AMERICA, LLC

-- Press the buttons in the button field -1- for Display Group 10  and then press the button to confirm.

Display on the Vehicle Diagnostic Tester:

Fig 5: Display On VAS 5051 - (42%, 39.76 Bar, 40.63 Bar, Inactive)
GWWA01-10027Courtesy of AUDI OF AMERICA, LLC

-- Read the ATF temperature in the display field -3-.

ATF Level, Checking and Correcting

NOTE:

Engine continues running at idle.

The ATF level is checked at the ATF inspection plug.

ATF level is correct if a little bit of fluid still escapes at the ATF check plug between 35 ° and 45 °C (95 ° and 113 °F (50 °C (122 °F) for hot countries) ATF temperature (dependent on the fluid level when warming up).

-- Fill the CVT Gearbox Filler SystemVAS5162 with ATF for the CVT-transmission.

CAUTION:

The ATF filler tool must be clean and the ATF must not be mixed with any other ATF.

-- Secure the filled reservoir CVT Gearbox Filler SystemVAS5162 as high as possible on the vehicle.

Fig 6: Securing Filled Reservoir Of ATF Filler System F/CVT Transmission VAS 5162 As High As Possible On Vehicle
GWWA37-0417Courtesy of AUDI OF AMERICA, LLC
NOTE:

The shut-off valve on the CVT Gearbox Filler SystemVAS5162 must be closed.

-- Press the brake pedal and move the selector lever through all the gears ("P", "R", "N", "D", "S"). Leave the selector lever in each gear approximately two seconds.

-- Remove the rear noise insulation, refer to NOISE INSULATION OVERVIEW .

Fig 7: Identifying Noise Insulation And Mountings
GWWA10-10661Courtesy of AUDI OF AMERICA, LLC

-- Place the Used Oil Collection and Extraction UnitSMN372500 under the transmission.

WARNING:

Wear protective eyewear.

-- Remove the ATF check plug -B- when the ATF reaches 35 °C (95 °F).

Fig 8: Identifying ATF Check Plug
GWWA37-0412Courtesy of AUDI OF AMERICA, LLC
NOTE:

Approximately 5 cl of ATF will always drain initially from the internal oil level pipe when the plug is unscrewed.

If ATF continues to flow out of the ATF inspection opening via the overflow tube before the ATF reaches 45 °C (113 °F), the ATF level is OK.

-- Replace the ATF check plug and tighten it.

NOTE:

The ATF check plug must be installed again before the ATF reaches a temperature of 45 °C (113 °F) (50 °C (122 °F) with hot climates).

If the ATF gets warmer than 45 °C (113 °F), it will leak out and the transmission will not have enough ATF.

The ATF level test is now completed.

-- End function Measured Values  by pressing the ←  button.

-- Press End Output  .

-- Switch off the ignition and disconnect the diagnosis connector.

Add ATF if no ATF leaks out of the ATF check plug up to 40 °C (104 °F), refer to ATF LEVEL, CHECKING AND CORRECTING .

ATF LEVEL, CHECKING AND CORRECTING 

NOTE:

Engine continues running at idle.

-- Attach the connection on the shut-off valve of CVT Gearbox Filler SystemVAS5162 into opening of ATF inspection plug -B-.

Fig 9: Identifying ATF Check Plug
GWWA37-0412Courtesy of AUDI OF AMERICA, LLC

-- Turn the valve to the filler hose -lower arrow-. The ATF flows into the transmission.

Fig 10: Rotating Shut-Off Valve In Direction Of Filler Hose & Filling ATF Into Transmission
GWWA37-0418Courtesy of AUDI OF AMERICA, LLC

-- Hold a suitable container under the valve on the CVT Gearbox Filler SystemVAS5162.

-- Turn the valve in the flow direction -down arrow- and check the ATF level.

Fig 11: Checking ATF Level By Rotating Shut-Off Valve In Direction Of Outlet
GWWA37-0419Courtesy of AUDI OF AMERICA, LLC

The ATF level is correct, when the ATF drips out of the valve before it reaches 45 °C (113 °F).

NOTE:

At first approximately 5 cl of ATF will flow out of the inner fluid level pipe.

-- If no ATF leaks out, then turn the valve back toward the filler hose and let more ATF flow in. Check the ATF level again.

-- Remove the valve one the correct ATF level is reached.

NOTE:

A little ATF will drip out when the valve is removed.

-- Replace the ATF check plug and tighten it.

NOTE:

The ATF check plug -B- must be installed again before the ATF reaches a temperature of 45 °C (113 °F) (50 °C (122 °F) with hot climates).

Fig 12: Identifying ATF Check Plug
GWWA37-0412Courtesy of AUDI OF AMERICA, LLC

If the ATF gets warmer than 45 °C (113 °F), it will leak out and the transmission will not have enough ATF.

-- End function Measured Values  by pressing the ←  button.

-- Press End Output  .

-- Switch off the ignition and disconnect the diagnosis connector.