Input Shaft, Output Shaft, Differential And Shift Rods Assembly Overview
Fig 1: Input Shaft, Output Shafts (Pinion Shafts), Differential And Selector Rods, (Rabbit/GTI) Assembly Overview
- Output Shaft, 1st to 4th Gears
- Disassembling and assembling, refer to OUTPUT SHAFT, 1ST TO 4TH GEARS ASSEMBLY OVERVIEW
- Installation location, refer to Fig 2
- Selector rod with shift fork for 1st and 2nd gear
- Installation location, refer to Fig 2
- Selector rod with shift fork for 3rd and 4th gear
- Installation location, refer to Fig 2
- Output shaft 5th/6th gear/reverse gear
- Disassembling and assembling, refer to OUTPUT SHAFT, 5TH, 6TH AND REVERSE GEARS
- Installation location, refer to Fig 2
- Selector rod with shift fork for 5th and 6th gear
- Installation location, refer to Fig 2
- Reverse gear shift fork
- Installation location, refer to Fig 2
- Input Shaft
- Disassembling and assembling, refer to INPUT SHAFT
- Always replace grooved ball bearings on input shaft INPUT SHAFT ASSEMBLY OVERVIEW => List Item:Grooved Ball Bearing
- Reverse Shaft
- With thrust washer
- Thrust washer
- Bleeder
- Connect with slave cylinder IList Item:Slave cylinder with release bearing
- Clutch housing
- Servicing, refer to CLUTCH HOUSING
- Input shaft seal
- O-ring
- Replace
- Pull onto line connection
- Coat with brake fluid before installing
- Slave cylinder with release bearing
- Bolt
- For metal slave cylinder, 12 Nm
- For plastic slave cylinder, 15 Nm
- Quantity: 3
- Replace
- Countersunk bolt - 33 Nm
- Stub shaft or flange shaft
- A new flange shaft was installed from transmission build date 01 11 4
- Assembling, refer to DIFFERENTIAL ASSEMBLY OVERVIEW
- Differential
- Disassembling and assembling, refer to DIFFERENTIAL ASSEMBLY OVERVIEW
1 - Input Shaft
2 - Output Shaft, 1st to 4th Gears
3 - Output shaft 5th/6th gear/reverse gear
4 -Reverse Shaft
A - Selector rod for 3rd and 4th gear
B - Selector rod for 1st and 2nd gear
C - Selector rod for 5th and 6th gear
D - Reverse gear shift fork