Testing Injectors
- Use hand pump, like that for testing Diesel injectors, but supplied with gasoline and provided with a pressure gauge with a top reading of 700-1000 psi (50-70 kg/sq. cm).
- Disconnect test pump pipe to injector inlet fitting and pump quickly to prime pump and injector. Pump slowly until injector nozzle opens. This must take place at 360-400 psi (25-28 kg/sq. cm) for new injector, and at no less than 260 psi (18 kg/sq. cm) for used injectors.
- Again pump slowly to bring pressure to 15-30 psi (1-2 kg/sq. cm) below rating pressure above. Make sure that there is no drip from nozzle within five seconds.
- Pump quickly and check that spray is narrow, deep plunging and has good vaporization even at minimum delivery. At a distance of four inches from nozzle orifice, the spray cone delivery should be about 0.8" (20 mm). If injector does not meet these requirements, replace it with a new one.
- Use a suitable tool (A.5.0165) to remove injectors.NOTE: Before testing or removing injectors, the cause of malfunction should unquestionably be attributed to injectors themselves.