Adaptive Front Lighting Control Unit Input Test/Replacement
- Remove the driver's dashboard undercover (see DRIVER'S DASHBOARD UNDERCOVER REMOVAL/INSTALLATION ), and the driver's dashboard lower cover (see DRIVER'S DASHBOARD LOWER COVER REMOVAL/INSTALLATION ).
- Disconnect the 40P connector (A) from the adaptive front lighting control unit (B).
- Inspect the connector and socket terminals to be sure they are all making good contact.
- If the terminals are bent, loose, or corroded, repair them as necessary and recheck the system.
- If the terminals look OK, go to step 4.
- With the connector still disconnected, do the following input tests.
- If any test indicates a problem, find and correct the cause, then recheck the system.
- If all the input tests prove OK, go to step 5.TEST CONDITION AND WIRE REFERENCE CHART
Cavity Wire Test condition Test: Desired result Possible cause if desired result is not obtained 23 LT BLU Under all conditions Measure resistance between terminals No. 37 and No. 23:
There should be at least 3.5-6.5 Ω.- Faulty suspension stroke sensor
- An open or high resistance in the wire
37 GRY 14 PUR Under all conditions Measure resistance between terminals No. 14 and No. 23:
There should be at least 0.5-4.5 Ω.- Faulty suspension stroke sensor
- An open or high resistance in the wire
23 LT BLU 16 PUR Under all conditions Measure resistance between terminals No. 16 and No. 23:
There should be at least 0.5-4.5 Ω.- Faulty suspension stroke sensor
- An open or high resistance in the wire
23 LT BLU 6 YEL Under all conditions Measure resistance between terminals No. 6 and No. 8:
There should be at least 7.8-9.4 Ω.- Faulty right adaptive front lighting gearbox
- An open or high resistance in the wire
8 BRN 7 WHT Under all conditions Measure resistance between terminals No. 7 and No. 9:
There should be at least 7.8-9.4 Ω.- Faulty left adaptive front lighting gearbox
- An open or high resistance in the wire
9 BLU 26 BLU Under all conditions Measure resistance between terminals No. 26 and No. 28:
There should be at least 7.8-9.4 Ω.- Faulty right adaptive front lighting gearbox
- An open or high resistance in the wire
28 GRN 27 RED Under all conditions Measure resistance between terminals No. 27 and No. 29:
There should be at least 7.8-9.4 Ω.- Faulty left adaptive front lighting gearbox
- An open or high resistance in the wire
29 YEL
- Reconnect the 40P connector to the adaptive front lighting control unit, and do the following input tests.
- If any test indicates a problem, find and correct the cause, then recheck the system.
- If all the input tests prove OK, the control unit must be faulty; replace it.TEST CONDITION AND WIRE REFERENCE CHART
Cavity Wire Test condition Test: Desired result Possible cause if desired result is not obtained 24 BLK In all ignition switch positions Measure the voltage to ground:
There should be less than 0.2 V.- Poor ground(G401)
- An open or high resistance in the ground wire
25 21 GRN Ignition switch ON (II) Measure the voltage to ground:
There should be battery voltage.- Blown No. 11 (15 A) fuse in the driver's under-dash fuse/relay box
- An open or high resistance in the wire
22 BLU Ignition switch ON (II) Measure the voltage to ground:
There should be battery voltage.- Blown No. 29 (7.5 A) fuse in the driver's under-dash fuse/relay box
- An open or high resistance in the wire
1 YEL Ignition switch ON (II) and headlight switch ON Measure the voltage between terminals No. 1 (+) and No. 30 (-):
There should be battery voltage.- Faulty headlight leveling motor
- An open or high resistance in the wire
30 RED 36 PNK Ignition switch ON (II) and headlight switch ON Measure the voltage between terminals No. 36 (+) and No. 30 (-):
There should be at least 2-12 V (voltage should vary depending on leveling motor position).- Faulty headlight leveling motor
- An open or high resistance in the wire
30 RED 13 GRN Ignition switch ON (II) and headlight switch ON Measure the voltage between terminals No. 13 (+) and No. 31 (-):
There should be at least 0.5-4.5 V.- Faulty left adaptive front lighting gearbox
- An open or high resistance in the wire
31 PNK 33 WHT Ignition switch ON (II) and headlight switch ON Measure the voltage between terminals No. 33 (+) and No. 31 (-):
There should be at least 0.5-4.5 V.- Faulty right adaptive front lighting gearbox
- An open or high resistance in the wire
31 PNK 32 BLU Ignition switch ON (II) and headlight switch ON Measure the voltage between terminals No. 32 (+) and No. 31 (-):
There should be at least 4.5-5.5 V.- Faulty adaptive front lighting gearbox
- An open or high resistance in the wire
31 PNK 3 PUR AFS OFF switch pushed Measure the voltage to ground:
There should be less than 0.2 V.- Poor ground(G501)or an open in the ground wire
- Faulty AFS OFF switch
- An open or high resistance in the wire
AFS OFF switch released Measure the voltage to ground:
There should be at least 5 V.- Faulty AFS OFF switch
- A short to ground in the wire