LEMON Manuals: Even more car manuals for everyone
Home >> Acura >> 2011 >> TL Base >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 3 (Manual Transmission) >> Manual Transmission >> Mainshaft Reassembly >> Exploded View

Exploded View

WARNING: This page is about a different variant/trim than selected.
Fig 1: Exploded View Of Mainshaft
G06679975Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required 

NOTE: Refer to the EXPLODED VIEW , as needed, during this procedure.
  1. Clean all parts in solvent, dry them, and apply MTF to all contact surfaces.
  2. Press in a new angular ball bearing (A) using the 30 x 36 mm inner driver (B) and a press (C).
    NOTE: Check the ball bearing install direction.
    Fig 2: Pressing Angular Ball Bearing Using Inner Driver
    G06679976Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Install the needle bearing (A) and 3rd gear (B) onto the mainshaft (C).
    Fig 3: Identifying Needle Bearing, 3rd Gear And Mainshaft
    G06679977Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Install the double cone synchro assembly (A) with the synchro spring (B) by aligning the synchro cone fingers (C) with the holes (D) in 3rd gear.
    Fig 4: Identifying Double Cone Synchro Assembly, Synchro Spring And Synchro Cone Fingers
    G06679978Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Install the 3rd/4th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves (C) in the 3rd/4th synchro hub.
    NOTE: Make sure to install the 3rd/4th synchro hub in the direction shown.
    Fig 5: Aligning Synchro Ring Fingers With Grooves In 3rd/4th Synchro Hub
    G06679979Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Press on the 3rd/4th synchro hub (A) using the 40 mm inner driver handle (B) and a press (C).
    Fig 6: Pressing 3rd/4th Synchro Hub Using Inner Driver Handle
    G06679980Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Install the 3rd/4th synchro sleeve (A) by aligning the stops (B) of the 3rd/4th synchro sleeve and the 3rd/4th synchro hub. After installing, check the operation of the 3rd/4th synchro hub set.
    Fig 7: Aligning Stops Of 3rd/4th Synchro Sleeve And 3rd/4th Synchro Hub
    G06679981Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Install the double cone synchro assembly (A) with the synchro spring (B) by aligning the synchro ring fingers (C) with the grooves (D) in the 3rd/4th synchro hub.
    Fig 8: Identifying Double Cone Synchro Assembly, Synchro Spring, Synchro Ring Fingers And Grooves
    G06679982Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Install 4th gear (A) by aligning the synchro cone fingers (B) with the holes (C) in 4th gear.
    Fig 9: Aligning Synchro Cone Fingers With Holes In 4th Gear
    G06679983Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Install the 4th/5th gear distance collar (A) with the needle bearings (B) and 5th gear (C).
    Fig 10: Identifying 4th/5th Gear Distance Collar, Needle Bearings And 5th Gear
    G06679984Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Install the synchro ring (D) with the synchro spring (E) onto the 5th gear.
  12. Install the 5th/6th synchro hub (A) by aligning the synchro ring fingers (B) with the grooves (C) in the 5th/6th synchro hub.
    Fig 11: Aligning Synchro Ring Fingers With Grooves In 5th/6th Synchro Hub
    G06679985Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Press on the 5th/6th synchro hub (A) using the 40 mm inner driver handle (B) and a press (C).
    Fig 12: Pressing 5th/6th Synchro Hub Using Inner Driver Handle
    G06679986Courtesy of AMERICAN HONDA MOTOR CO., INC.
  14. Install the 5th/6th synchro sleeve (A) by aligning the slots of the 5th/6th synchro sleeve and the 5th/6th synchro hub (B). After installing, check the operation of the 5th/6th synchro hub set.
    NOTE: Make sure to align the slots in the 5th/6th synchro sleeve as shown.
    Fig 13: Aligning Slots Of 5th/6th Synchro Sleeve And 5th/6th Synchro Hub
    G06679987Courtesy of AMERICAN HONDA MOTOR CO., INC.
  15. Install the synchro ring (A) with the synchro spring (B) by aligning the synchro ring fingers (C) with the grooves (D) in the 5th/6th synchro hub.
    Fig 14: Identifying Synchro Ring, Synchro Spring, Synchro Ring Fingers And Grooves In 5th/6th Synchro Hub
    G06679988Courtesy of AMERICAN HONDA MOTOR CO., INC.
  16. Install the 6th gear distance collar (E) with the needle bearing (F) and 6th gear (G).
  17. Press on a new angular ball bearing (A) using the 40 mm inner driver handle (B) and a press (C).
    NOTE: Check the ball bearing install direction.
    Fig 15: Pressing Angular Ball Bearing
    G06679989Courtesy of AMERICAN HONDA MOTOR CO., INC.
scientia non olet · About LEMON Manuals