Secondary Valve Body Replacement
NOTE:
- Keep all foreign particles out of the transmission.
- When connecting the connectors, check the connectors for corrosion, dirt, or oil, and clean or repair if necessary, then connect the connectors securely.
- Do the battery removal procedure (see REMOVAL ).
- Remove the air cleaner (see AIR CLEANER REMOVAL/INSTALLATION ).
- Remove the battery base (see step 9 ).
- Remove the ATF dipstick and the starter (see step 16 ).
- Disconnect these connectors:
- Shift solenoid valve A connector (A)
- Shift solenoid valve B connector (B)
- Shift solenoid valve C connector (C)
- Line pressure solenoid valve A connector (D)
- Remove the harness clamps (E).
- Disconnect these connectors:
- A/T clutch pressure control solenoid valve A connector (A)
- A/T clutch pressure control solenoid valve B connector (B)
- A/T clutch pressure control solenoid valve C connector (C)
- A/T clutch pressure control solenoid valve D connector (D)
- Transmission fluid pressure switch B (3rd clutch) connector (E)
- Transmission fluid pressure switch E (6th clutch) connector (F)
- Line pressure switch connector (G)
- Transmission range switch connector (H)
- Remove the bolt (I) securing the harness cover (J), and remove the harness clamp (K).
- Remove the harness clamp (A), and remove the harness cover bracket (B).
- Raise the vehicle on a lift, and make sure it is supported securely.
- Remove the splash shield (see SPLASH SHIELD REPLACEMENT ).
- Disconnect the ATF temperature sensor connector (A), then remove the harness clamps (B).
- Disconnect the transmission fluid pressure switch C (4th clutch) connector (A), then remove the harness clamp (B).
- Disconnect the input shaft (mainshaft) speed sensor connector (A) and the output shaft (countershaft) speed sensor connector (B), then remove the harness clamps (C).
- Remove the harness clamp (A), then remove the ATF dipstick guide tube (B).
- Remove the secondary valve body (A) and the gasket (B). Remove the ATF pipes (C).NOTE: There are 11 ATF pipes. Do not drop the ATF pipes into the transmission. If any ATF pipes are dropped into the transmission, the transmission will need to be disassembled.
- Replace the secondary valve body.
- Clean the mounting surfaces of the transmission housing. Do not allow dust or other foreign particles to enter the transmission.
- Apply ATF to new O-rings (A), and install the O-rings over the ATF pipes (B). Then install the ATF pipes with the filter ends (C) facing the secondary valve body (D) into the transmission.
- Install a new gasket (E) to the transmission housing.
- Install the secondary valve body while aligning the ATF pipes with the pipe holes on the secondary valve body, and secure the secondary valve body with the bolts.
- Install the dipstick guide tube (A) with a new O-ring, and install the harness clamp (B).
- Install the harness cover bracket (A), and install the harness clamp (B).
- Install the harness clamp (A), and install the bolt (B) securing the harness cover (C).
- Connect these connectors:
- A/T clutch pressure control solenoid valve A connector (D)
- A/T clutch pressure control solenoid valve B connector (E)
- A/T clutch pressure control solenoid valve C connector (F)
- A/T clutch pressure control solenoid valve D connector (G)
- Transmission fluid pressure switch B (3rd clutch) connector (H)
- Transmission fluid pressure switch E (6th clutch) connector (I)
- Line pressure switch connector (J)
- Transmission range switch connector (K)
- Install the harness clamps (A).
- Connect these connectors:
- Shift solenoid valve A connector (B)
- Shift solenoid valve B connector (C)
- Shift solenoid valve C connector (D)
- Line pressure solenoid valve A connector (E)
- Connect the input shaft (mainshaft) speed sensor connector (A) and the output shaft (countershaft) speed sensor connector (B), and install the harness clamps (C).
- Connect the transmission fluid pressure switch C (4th clutch) connector (A), and install the harness clamp (B).
- Connect the ATF temperature sensor connector (A), and install the harness clamps (B).
- Install the splash shield (see SPLASH SHIELD REPLACEMENT ).
- Install the starter (see step 67 ).
- Install the ATF dipstick.
- Install the battery base (see step 79 ).
- Install the air cleaner (see AIR CLEANER REMOVAL/INSTALLATION ).
- Do the battery installation procedure (see INSTALLATION )