Clutch Inspection
- Inspect the clutch pistons and the clutch piston check valves (A).
- If the clutch piston check valve is loose or damaged, replace the clutch piston.
- Check the spring retainer for wear and damage.
- If the spring retainer is worn or damaged, replace it.
- Inspect the clutch discs, the clutch plates, and the clutch end-plate for wear, damage, and discoloration.
Clutch Discs:
Standard Thickness: 1.94 mm (0.076 in.)
Clutch Flat-plates and Clutch Wave-plates
Standard Thickness:
1st Clutch: 1.6 mm (0.063 in.)
1st-hold Clutch: 1.8 mm (0.071 in.)
2nd Clutch: 1.8 mm (0.071 in.)
3rd Clutch: 2.0 mm (0.079 in.)
4th Clutch: 1.6 mm (0.063 in.)
5th Clutch: 1.6 mm (0.063 in.)
- If the clutch discs are worn or damaged, replace them as a set. If the clutch discs are replaced, inspect the clearance between the clutch end-plate and the top disc.
- If any plate is worn, damaged, or discolored, replace the damaged plate with a new plate, and inspect the other wave-plates for a phase difference. If the clutch plate is replaced, inspect the clearance between the clutch end-plate and the top disc.
- If the clutch end-plate is worn, damaged, or discolored, inspect the clearance between the clutch end-plate and the top disc, then replace the clutch end-plate.