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Refrigerant Leak Test

WARNING: This page is about a different car, the 2006 Acura MDX, 2005 Acura MDX, 2004 Acura MDX, and 2003 Acura MDX. However, it is still accessible from the selected car via links, so may be relevant.

Special Tools Required 

Leak detector, Honda Tool and Equipment YGK-H-10PM commercially available

WARNING:
  • Compressed air mixed with the R-134a forms a combustible vapor.
  • The vapor can burn or explode causing serious injury.
  • Never use compressed air to pressure test R-134a service equipment or vehicle air conditioning systems.
CAUTION:
  • Air conditioning refrigerant or lubricant vapor can irritate your eyes, nose, or throat.
  • Be careful when connecting service equipment.
  • Do not breathe refrigerant or vapor.

Use only service equipment that is U.L.-listed and is certified to meet the requirements of SAE J2210 to remove HFC-134a (R-134a) from the air conditioning system.

If accidental system discharge occurs, ventilate work area before resuming service.

Additional health and safety information may be obtained from the refrigerant and lubricant manufacturers.

  1. Connect an R-134a refrigerant recovery/recycling/ charging station (A) to the high-pressure service port (B) and the low-pressure service port (C), as shown, following the equipment manufacturer's instructions.
    Fig 1: Connecting R-134A Refrigerant Recovery/Recycling/ Charging Station To High-Pressure Service Port
    G03641937Courtesy of AMERICAN HONDA MOTOR CO., INC.
  2. Open high pressure valve to charge the system to the specified capacity, then close the supply valve, and disconnect the charging station fittings.

    Select the appropriate units of measure for your refrigerant charging station.

    Refrigerant Capacity: 

    700 to 750 g 

    0.70 to 0.75 kg 

    1.5 to 1.7 lbs 

    24.7 to 26.5 oz 

  3. Check the system for leaks using an R-134a refrigerant leak detector with an accuracy of 14 g (0.5 oz) per year or better.
  4. If you find leaks that require the system to be opened (to repair or replace hoses, fittings, etc.), recover the system.
  5. After checking and repairing leaks, the system must be evacuated.