Automatic Transmission and A/T Differential
AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL STANDARDS AND SERVICE LIMITS SPECIFICATION
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| ATF (Automatic Transmission Fluid) | Capacity Use Acura ATF-Z1 |
Fluid change | 2.7 L (2.9 US qt) | |
| Overhaul | 7.3 L (7.7 US qt) | |||
| ATF pressure | Line pressure | At 2,000 rpm in N or P position | 900-960 kPa (9.2-9.8 kgf/cm2 , 130-140 psi) | 850 kPa (8.7 kgf/cm2 ,120 psi) |
| 5th clutch pressure | At 2,000 rpm in D5 position | 890-970 kPa (9.1-9.9 kgf/cm2 , 130-140 psi) | 840 kPa (8.6 kgf/cm2 ,120 psi) | |
| 4th clutch pressure | At 2,000 rpm in D4 position | 890-970 kPa (9.1-9.9 kgf/cm2 , 130-140 psi) | 840 kPa (8.6 kgf/cm2 ,120 psi) | |
| 3rd clutch pressure | At 2,000 rpm in D3 position | 890-970 kPa (9.1-9.9 kgf/cm2 , 130-140 psi) | 840 kPa (8.6 kgf/cm2 ,120 psi) | |
| 2nd clutch pressure | At 2,000 rpm in 2 position | 890-970 kPa (9.1-9.9 kgf/cm2 , 130-140 psi) | 840 kPa (8.6 kgf/cm2 ,120 psi) | |
| 1st clutch pressure | At 2,000 rpm in 1 position | 890-970 kPa (9.1-9.9 kgf/cm2 , 130-140 psi) | 840 kPa (8.6 kgf/cm2 ,120 psi) | |
| 1st-hold clutch pressure | At 2,000 rpm in 1 position | 760-830 kPa (7.7-8.5 kgf/cm2 , 110-120 psi) | 710 kPa (7.2 kgf/cm2 ,100 psi) | |
| Torque converter | Stall speed Check with vehicle on level ground |
1,950 rpm | 1,800-2,100 rpm | |
| Clutch | Clutch end-plate-to-top-disc clearance | 1st | - | 1.1-1.3 mm (0.043-0.051 in.) |
| 2nd | - | 1.0-1.2 mm (0.039-0.047 in.) | ||
| 3rd | - | 0.7-0.9 mm (0.028-0.035 in.) | ||
| 4th and 5th | - | 0.55-0.75 mm (0.022-0.030 in.) | ||
| 1st-hold | - | 0.5-0.9 mm (0.020-0.035 in.) | ||
| Clutch return spring free length | 1st | 68.3 mm (2.69 in.) | 66.3 mm (2.61 in.) | |
| 2nd | 48.3 mm (1.90 in.) | 46.3 mm (1.82 in.) | ||
| 3rd | 52.0 mm (2.05 in.) | 50.0 mm (1.97 in.) | ||
| 4th | 37.7 mm (1.48 in.) | 35.7 mm (1.41 in.) | ||
| 5th | 37.4 mm (1.47 in.) | 35.4 mm (1.39 in.) | ||
| Clutch disc thickness | 1.94 mm (0.076 in.) | - | ||
| Clutch plate thickness | 1st | 1.6 mm (0.06 in.) | When discolored | |
| 2nd | 1.8 mm (0.07 in.) | When discolored | ||
| 3rd, 4th, and 5th | 2.0 mm (0.079 in.) | When discolored | ||
| 1st-hold | 1.8 mm (0.07 in.) | When discolored | ||
| 1st clutch end plate thickness | Mark 1 | 3.1 mm (0.122 in.) | When discolored | |
| Mark 2 | 3.2 mm (0.126 in.) | When discolored | ||
| Mark 3 | 3.3 mm (0.130 in.) | When discolored | ||
| Mark 4 | 3.4 mm (0.134 in.) | When discolored | ||
| Mark 5 | 3.5 mm (0.138 in.) | When discolored | ||
| Mark 6 | 3.6 mm (0.142 in.) | When discolored | ||
| Mark 7 | 3.7 mm (0.146 in.) | When discolored | ||
| Mark 8 | 3.8 mm (0.150 in.) | When discolored | ||
| Mark 9 | 3.9 mm (0.154 in.) | When discolored | ||
| 1st-hold clutch plate B thickness | 5.0 mm (0.197 in.) | When discolored | ||
| 2nd, 3rd, 4th, and 5th clutch end plate thickness | Mark 1 | 2.1 mm (0.083 m.) | When discolored | |
| Mark 2 | 2.2 mm (0.087 in.) | When discolored | ||
| Mark 3 | 2.3 mm (0.091 in.) | When discolored | ||
| Mark 4 | 2.4 mm (0.094 in.) | When discolored | ||
| Mark 5 | 2.5 mm (0.098 in.) | When discolored | ||
| Mark 6 | 2.6 mm (0.102 in.) | When discolored | ||
| Mark 7 | 2.7 mm (0.106 in.) | When discolored | ||
| Mark 8 | 2.8 mm (0.110 in.) | When discolored | ||
| Mark 9 | 2.9 mm (0.114 in.) | When discolored | ||
| Stator shaft | I.D. at needle bearing contact area | Torque converter side | 27.000-27.021 mm (1.063-1.064 in.) | When worn or damaged |
| ATF pump side | 31.000-31.025 mm (1.220-1.221 in.) | - | ||
| I.D. at mainshaft sealing ring contact area | 31.000-31.025 mm (1.220-1.221 in.) | 31.05 mm (1.222 in.) | ||
| ATF pump | Gear-to-body thrust clearance | 0.03-0.06 mm (0.001-0.002 in.) | 0.07 mm (0.003 in.) | |
| Gear-to-body clearance | Drive gear | 0.210-0.265 mm (0.008-0.010 in.) | - | |
| Driven gear | 0.070-0.125 mm (0.003-0.005 in.) | - | ||
| Driven gear I.D. | 14.016-14.034 mm (0.5518-0.5525 in.) | When worn or damaged | ||
| Driven gear shaft O.D. | 13.980-13.990 mm (0.5504-0.5508 in.) | When worn or damaged | ||
| Reverse shift fork | Fork finger thickness | 5 90-6.00 mm (0.220-0.236 in.) | 5.4 mm (0.213 in.) | |
| Park gear and pawl | - | - | When worn or damaged | |
| Regulator valve body | Shift fork shaft bore I.D. | 14.000-14.010 mm (0.5512-0.5516 in.) | - | |
| Shift fork shaft/servo valve bore I.D. | 37.000-37.039 mm (1.4567-1.4582 in.) | 37.045 mm (1.4585 in.) | ||
| Mainshaft sealing ring contact I.D. | 31.000-31.025 mm (1.220-1.221 in.) | 31.05 mm (1.222 in.) | ||
| Main valve body | Third shaft sealing ring contact I.D | 35.000-35.025 mm (1.3780-1.3789 in.) | 35.05 mm (1.3799 in.) | |
| ATF guide collar | Secondary shaft sealing ring contact I.D. | 29.000-29.021 mm (1.1417-1.1426 in.) | 29.05 mm (1.1437 in.) | |
| Mainshaft | Diameter at stator shaft needle bearing contact area | 22.984-23.000 mm (0.9049-0.9055 in.) | When worn or damaged | |
| 5th gear collar diameter at needle bearing contact area | 39.975-39.991 mm (1.5738-1.5744 in.) | When worn or damaged | ||
| 5th gear collar length | 48.7-48.8 mm (1.917-1.921 in.) | - | ||
| 5th gear collar flange thickness | 5.15-5.30 mm (0.203-0.209 in.) | When worn or damaged | ||
| 5th gear I.D. | 46.000-46.016 mm (1.8110-1.8116 in.) | When worn or damaged | ||
| 5th gear axial clearance | 0.10-0.22 mm (0.004-0.009 in.) | - | ||
| Sealing ring thickness | 1 90-1.96 mm (0.074-0.077 in.) | 1.85 mm (0.073 in.) | ||
| Sealing ring groove width | 2.025-2.060 mm (0.080-0 081 in.) | 2 08 mm (0.082 in.) | ||
| Countershaft | Diameter at bearing contact area | Torque converter housing bearing | 40.505-40.515 mm (1.5947-1.5951 in.) | When worn or damaged |
| 5th gear | 34.975-34.991 mm (1.3770-1.3776 in.) | When worn or damaged | ||
| Diameter of 2nd gear at needle bearing contact area | 56.975-56.991 mm (2.2431-2.2437 in.) | When worn or damaged | ||
| Reverse gear collar O.D. | 39.979-40.000 mm (1.5740-1.5748 in.) | When worn or damaged | ||
| Reverse selector hub O.D. | 55.885-55.900 mm (2.200-2.201 in.) | When worn or damaged | ||
| Cotter thickness | 1.99-2.02 mm (0.078-0.080 in.) | - | ||
| I.D. of gears | 5th gear | 41.000-41.016 mm (1.6142-1.6148 in.) | When worn or damaged | |
| Idler gear | 65.000-65.019 mm (2.5590-2.5598 in.) | When worn or damaged | ||
| Reverse gear | 46.000-46.016 mm (1.8110-1.8116 in.) | When worn or damaged | ||
| Axial clearance of gears | 2nd gear | 0.005-0.040 mm (0.0002-0.0016 in.) | - | |
| 5th gear | 0.12-0.27 mm (0.0047-0.0106 in.) | - | ||
| Idler gear | 0.005-0.040 mm (0.0002-0.0016 in.) | - | ||
| Reverse gear | 0.10-0.25 mm (0.0039-0.0098 in.) | - | ||
| 56 mm washer thickness | A | 1.525 mm (0.0600 in.) | When worn or damaged | |
| B | 1.505 mm (0.0593 in.) | When worn or damaged | ||
| C | 1.485 mm (0.0585 in.) | When worn or damaged | ||
| D | 1.465 mm (0.0577 in.) | When worn or damaged | ||
| E | 1.445 mm (0.0569 in.) | When worn or damaged | ||
| F | 1.425 mm (0.0561 in.) | When worn or damaged | ||
| G | 1.405 mm (0.0553 in.) | When worn or damaged | ||
| 52 mm washer thickness (2003-2004 models) 50.2 mm washer thickness (2005-2006 models) | A | 3.95 mm (0.1555 in.) | When worn or damaged | |
| B | 3.97 mm (0.1563 in.) | When worn or damaged | ||
| C | 3.99 mm (0.1571 in.) | When worn or damaged | ||
| D | 4.01 mm (0.1579 in.) | When worn or damaged | ||
| E | 4.03 mm (0.1587 in.) | When worn or damaged | ||
| F | 4.05 mm (0.1594 in.) | When worn or damaged | ||
| G | 4.07 mm (0.1602 in.) | When worn or damaged | ||
| H | 4.09 mm (0.1610 in.) | When worn or damaged | ||
| I | 4.11 mm (0.1618 in.) | When worn or damaged | ||
| J | 4.13 mm 10.1626 in.) | When worn or damaged | ||
| K | 4.15 mm (0.1634 in.) | When worn or damaged | ||
| L | 4.17 mm (0.1642 in.) | When worn or damaged | ||
| M | 4.19 mm (0.1650 in.) | When worn or damaged | ||
| N | 4.21 mm (0.1657 in.) | When worn or damaged | ||
| O | 4.23 mm (0.1665 in.) | When worn or damaged | ||
| P | 4.25 mm (0.1673 in.) | When worn or damaged | ||
| Q | 4.27 mm (0.1681 in.) | When worn or damaged | ||
| R | 4.29 mm (0.1689 in.) | When worn or damaged | ||
| S | 4.31 mm (0.1697 in.) | When worn or damaged | ||
| T | 4.33 mm (0.1705 in.) | When worn or damaged | ||
| U | 4.35 mm (0.1713 in.) | When worn or damaged | ||
| 35 x 47 mm thrust washer thickness | 5.97-6.00 mm (0.2350-0.2362 in.) | When worn or damaged | ||
| Secondary shaft | Diameter at bearing contact area | 2nd gear | 43.986-43.999 mm (1.7317-1.7322 in.) | When worn or damaged |
| Torque converter housing bearing | 32.002-32.015 mm (1.2599-1.2604 in.) | When worn or damaged | ||
| Torque converter housing bearing (shaft end side) | 28.592-28.608 mm (1.1257-1.1263 in.) | When worn or damaged | ||
| Diameter of 1st gear collar at needle bearing contact area | 38.975-38.991 mm (1.5344-1.5351 in.) | When worn or damaged | ||
| I.D. of gears | 1st gear | 44.000-44.016 mm (1.7323-1.7329 in.) | When worn or damaged | |
| 2nd gear | 50.00-50.02 mm (1.9685-1.9693 in.) | When worn or damaged | ||
| Axial clearance of gears | 1st gear | 0.085-0.130 mm (0.0033-0.0051 in.) | - | |
| 2nd gear | 0.06-0.23 mm (0.0024-0.0091 in.) | - | ||
| 52 mm thrust washer thickness | A | 2.405 mm (0.095 in.) | When worn or damaged | |
| B | 2.430 mm (0.096 in.) | When worn or damaged | ||
| C | 2.455 mm (0.097 in.) | When worn or damaged | ||
| D | 2.480 mm (0.098 in.) | When worn or damaged | ||
| E | 2.505 mm (0.099 in.) | When worn or damaged | ||
| F | 2.530 mm (0.100 in.) | When worn or damaged | ||
| G | 2.555 mm (0.101 in.) | When worn or damaged | ||
| H | 2.580 mm (0.102 in.) | When worn or damaged | ||
| I | 2.605 mm (0.103 in.) | When worn or damaged | ||
| J | 2.630 mm (0.104 in.) | When worn or damaged | ||
| K | 2.655 mm (0.105 in.) | When worn or damaged | ||
| L | 2.680 mm (0.106 in.) | When worn or damaged | ||
| M | 2.705 mm (0.106 in.) | When worn or damaged | ||
| 1st gear collar length | 63.3-63.4 mm (2.4921-2.4961 in.) | - | ||
| Sealing ring thickness | 1.91-1.97 mm (0.075-0.078 in.) | 1.86 mm (0.073 in.) | ||
| Sealing ring groove width | 2.025-2.060 mm (0.080-0.081 in.) | 2.08 mm (0.082 in.) | ||
| ATF feed pipe O.D. | 1st clutch | 11.47-11.48 mm (0.4516-0.4520 in.) | 11.45 mm (0.4508 in.) | |
| 1st-hold clutch | 5.97-5.98 mm (0.2350-0.2354 in.) | 5.95 mm (0.2343 in.) | ||
| Feed pipe bushing I.D. | 1st clutch | 11.518-11.530 mm (0.4535-0.4539 in.) | 11.545 mm (0.4545 in.) | |
| 1st-hold clutch | 6.018-6.030 mm (0.2369-0.2374 in.) | 6.045 mm (0.2380 in.) | ||
| 65 mm thrust shim thickness | OA | 0.80 mm (0.031 in.) | When worn or damaged | |
| A | 0.84 mm (0.033 in.) | When worn or damaged | ||
| B | 0.88 mm (0.035 in.) | When worn or damaged | ||
| C | 0.92 mm (0.036 in.) | When worn or damaged | ||
| D | 0.96 mm (0.038 in.) | When worn or damaged | ||
| E | 1.00 mm (0.039 in.) | When worn or damaged | ||
| F | 1.04 mm (0.041 in.) | When worn or damaged | ||
| G | 1.08 mm (0.043 in.) | When worn or damaged | ||
| H | 1.12 mm (0.044 in.) | When worn or damaged | ||
| I | 1.16 mm (0.046 in.) | When worn or damaged | ||
| J | 1.20 mm (0.047 in.) | When worn or damaged | ||
| K | 1.24 mm (0.049 in.) | When worn or damaged | ||
| L | 1.28 mm (0.050 in.) | When worn or damaged | ||
| M | 1.32 mm (0.052 in.) | When worn or damaged | ||
| N | 1.36 mm (0.054 in.) | When worn or damaged | ||
| O | 1.40 mm (0.055 in.) | When worn or damaged | ||
| P | 1.44 mm (0.057 in.) | When worn or damaged | ||
| Q | 1.48 mm (0.058 in.) | When worn or damaged | ||
| R | 1.52 mm (0.060 in.) | When worn or damaged | ||
| S | 1.56 mm (0.061 in.) | When worn or damaged | ||
| T | 1.60 mm (0.063 in.) | When worn or damaged | ||
| U | 1.64 mm (0.065 in.) | When worn or damaged | ||
| V | 1.68 mm (0.066 in.) | When worn or damaged | ||
| w | 1.72 mm (0.068 in.) | When worn or damaged | ||
| X | 1.76 mm (0.069 in.) | When worn or damaged | ||
| Y | 1.80 mm (0.071 in.) | When worn or damaged | ||
| z | 1.84 mm (0.072 in.) | When worn or damaged | ||
| AA | 1.88 mm (0.074 in.) | When worn or damaged | ||
| AB | 1.92 mm (0.076 in.) | When worn or damaged | ||
| AC | 1.96 mm (0.077 in.) | When worn or damaged | ||
| AD | 2.00 mm (0.079 in.) | When worn or damaged | ||
| AE | 2.04 mm (0.080 in.) | When worn or damaged | ||
| AF | 2.08 mm (0.082 in.) | When worn or damaged | ||
| AG | 2.12 mm (0.083 in.) | When worn or damaged | ||
| AH | 2.16 mm (0.085 in.) | When worn or damaged | ||
| AI | 2.20 mm (0.087 in.) | When worn or damaged | ||
| AJ | 2.24 mm (0.088 in.) | When worn or damaged | ||
| AK | 2.28 mm (0.090 in.) | When worn or damaged | ||
| AL | 2.32 mm (0.091 in.) | When worn or damaged | ||
| Intermediary shaft | I.D. of 3rd gear | 36.000-36.016 mm (1.4173-1.4179 in.) | When worn or damaged | |
| Axial clearance of 3rd gear | 0.005-0.045 mm (0.0002-0.0018 in.) | - | ||
| Cotter thickness | 2.99-3.02 mm (0.1177-0.1189 in.) | - | ||
| Sealing ring thickness | 1.89-1.95 mm (0.0744-0.0768 in.) | 1.84 mm (0.0724 in.) | ||
| Sealing ring groove width | 2.025-2.060 mm (0.080-0.081 in.) | 2.08 mm (0.082 in.) | ||
| 53 mm splined washer thickness | A | 3.995 mm (0.1573 in.) | When worn or damaged | |
| B | 4.015 mm (0.1581 in.) | When worn or damaged | ||
| C | 4.035 mm (0.1589 in.) | When worn or damaged | ||
| D | 4.055 mm (0.1596 in.) | When worn or damaged | ||
| E | 4.075 mm (0.1604 in.) | When worn or damaged | ||
| F | 4.095 mm (0.1612 in.) | When worn or damaged | ||
| G | 4.115 mm (0.1620 in.) | When worn or damaged | ||
| H | 4.135 mm (0.1628 in.) | When worn or damaged | ||
| I | 4.155 mm (0.1636 in.) | When worn or damaged | ||
| J | 4.175 mm (0.1644 in.) | When worn or damaged | ||
| K | 4.195 mm (0.1652 in.) | When worn or damaged | ||
| L | 4.215 mm (0.1659 in.) | When worn or damaged | ||
| M | 4.235 mm (0.1667 in.) | When worn or damaged | ||
| N | 4.255 mm (0.1675 in.) | When worn or damaged | ||
| 26.5 mm washer thickness | A | 1.05 mm (0.041 in.) | When worn or damaged | |
| B | 1.13 mm (0.044 in.) | When worn or damaged | ||
| C | 1.21 mm (0.048 in.) | When worn or damaged | ||
| D | 1.29 mm (0.051 in.) | When worn or damaged | ||
| E | 1.37 mm (0.054 in.) | When worn or damaged | ||
| F | 1.45 mm (0.057 in.) | When worn or damaged | ||
| G | 1.53 mm (0.060 in.) | When worn or damaged | ||
| H | 1.61 mm (0.063 in.) | When worn or damaged | ||
| I | 1.69 mm (0.067 in.) | When worn or damaged | ||
| J | 1.77 mm (0.070 in.) | When worn or damaged | ||
| K | 1.85 mm (0.073 in.) | When worn or damaged | ||
| L | 1.93 mm (0.076 in.) | When worn or damaged | ||
| M | 2.01 mm (0.079 in.) | When worn or damaged | ||
| N | 2.09 mm (0.082 in.) | When worn or damaged | ||
| Reverse idler gear | Gear shaft O.D. | 13.99-14.00 mm (0.5508-0.5512 in.) | When worn or damaged | |
| I.D. of transmission housing of gear shaft contact area | 14.006-14.024 mm (0.5514-0.5521 in.) | - | ||
| I.D. | 18.007-18.020 mm (0.7089-0.7094 in.) | When worn or damaged | ||
| Axial clearance | 0.07-0.38 mm (0.003-0.015 in.) | - | ||
| Thrust washer thickness | Transmission housing | 0.97-1.05 mm (0.038-0.041 in.) | - | |
| Holder side | 0.97-1.05 mm (0.038-0.041 in.) | - | ||
AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL STANDARDS AND SERVICE LIMITS SPECIFICATION
| Item | Measurement | Qualification | Standard or New | |||
|---|---|---|---|---|---|---|
| Wire Diameter | O.D. | Free Length | No. of Coil | |||
| Main valve body spring (see ) | Cooler check valve | 0.6 mm (0.024 in.) | 5.8 mm (0.228 in.) | 14.5 mm (0.571 in.) | 6.8 | |
| Lock-up timing valve spring | 0.65 mm (0.026 in.) | 6.6 mm (0.260 in.) | 34.8 mm (1.370 in.) | 15.6 | ||
| Shift valve D spring | 0.7 mm (0.028 in.) | 6.6 mm (0.260 in.) | 32.2 mm (1.268 in.) | 13.4 | ||
| Shift valve B spring | 0.8 mm (0.031 in.) | 6.6 mm (0.260 in.) | 49.1 mm (1.933 in.) | 21.7 | ||
| Shift valve A spring | 0.8 mm (0.031 in.) | 6.6 mm (0.260 in.) | 49.1 mm (1.933 in.) | 21.7 | ||
| Modulator valve spring | 1.6 mm (0.063 in.) | 10.4 mm (0.409 in.) | 33.5 mm (1.319 in.) | 9.8 | ||
| CPC valve C spring | 0.7 mm (0.028 in.) | 6.1 mm (0.240 in.) | 17.8 mm (0.701 in.) | 7.9 | ||
| Shift valve E spring | 0.8 mm (0.031 in.) | 7.1 mm (0.280 in.) | 49.0 mm (1.929 in.) | 17.2 | ||
| Torque converter check valve spring | 1.1 mm (0.043 in.) | 8.6 mm (0.339 in.) | 35.0 mm (1.378 in.) | 12.6 | ||
| Relief valve spring | 1.1 mm (0.043 in.) | 8.6 mm (0.339 in.) | 32.1 mm (1.264 in.) | 11.2 | ||
| Lubrication control valve spring | 0.7 mm (0.028 in.) | 7.7 mm (0.303 in.) | 28.8 mm (1.134 in.) | 10.4 | ||
| Lock-up shift valve spring | 0.9 mm (0.035 in.) | 7.6 mm (0.299 in.) | 63.0 mm (2.480 in.) | 22.4 | ||
| Secondary valve body spring (see ) | Reverse CPC valve spring | 0.7 mm (0.028 in.) | 6.1 mm (0.240 in.) | 17.8 mm (0.701 in.) | 7.9 | |
| Servo control valve spring | 0.7 mm (0.028 in.) | 6.6 mm (0.260 in.) | 35.7 mm (1.406 in.) | 17.2 | ||
| Shift valve C spring | 0.8 mm (0.031 in.) | 6.6 mm (0.260 in.) | 49.1 mm (1.933 in.) | 21.7 | ||
| CPC valve A spring | 0.7 mm (0.028 in.) | 6.1 mm (0.240 in.) | 17.8 mm (0.701 in.) | 7.9 | ||
| Kick-down valve spring | 0.8 mm (0.031 in.) | 6.6 mm (0.260 in.) | 49.1 mm (1.933 in.) | 21.7 | ||
| CPC valve A spring | 0.7 mm (0.028 in.) | 6.1 mm (0.240 in.) | 17.8 mm (0.701 in.) | 7.9 | ||
| Regulator valve body spring (see ) | 3rd accumulator spring | 3.1 mm (0.122 in.) | 19.6 mm (0.772 in.) | 41.4 mm (1.630 m.) | 5.5 | |
| Lock-up control valve spring | 0.7 mm (0.028 in.) | 6.6 mm (0.260 in.) | 42.9 mm (1.689 in.) | 14.2 | ||
| 0.8 mm (0.031 in.) | 6.6 mm (0.260 in.) | 44.3 mm (1.744 in.) | 25.5 | |||
| Regulator valve spring B | 1.4 mm (0.055 in.) | 8.8 mm (0.346 in.) | 44.0 mm (1.732 in.) | 12.0 | ||
| Regulator valve spring A | 1.9 mm (0.075 in.) | 14.7 mm (0.579 in.) | 80.6 mm (3.173 in.) | 16.1 | ||
| Stator reaction spring | 5.5 mm (0.217 in.) | 37.4 mm (1.472 in.) | 30.3 mm (1.193 in.) | 2.1 | ||
| Accumulator body spring (see ) | 1st-hold accumulator spring | 2.0 mm (0.079 in.) | 13.1 mm (0.516 in.) | 42.9 mm (1.689 in.) | 9.8 | |
| 4th accumulator spring | 3.0 mm (0.118 in.) | 19.6 mm (0.772 in.) | 45.3 mm (1.783 in.) | 6.4 | ||
| 1st accumulator spring A | 2.2 mm (0.087 in.) | 17.7 mm (0.697 in.) | 77.6 mm (3.055 in.) | 12.1 | ||
| 1st accumulator spring B | 2.0 mm (0.079 in.) | 11.1 mm (0.437 in.) | 49.0 mm (1.929 in.) | 10.0 | ||
| 2nd accumulator spring | 3.1 mm (0.122 in.) | 19.6 mm (0.772 in.) | 53.4 mm (2.102 in.) | 7.5 | ||
| 5th accumulator spring A | 2.2 mm (0.087 in.) | 16.4 mm (0.646 in.) | 75.7 mm (2.980 in.) | 14.2 | ||
| 5th accumulator spring B | 2.0 mm (0.079 in.) | 10.0 mm (0.394 in.) | 45.5 mm (1.791 in.) | 11.6 | ||
AUTOMATIC TRANSMISSION AND A/T DIFFERENTIAL STANDARDS AND SERVICE LIMITS SPECIFICATION
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| A/T differential carrier | Pinion shaft contact area I.D. | 18.000-18.025 mm (0.7087-0.7096 in.) | - | |
| Carrier-to-pinion shaft clearance | 0.013-0.054 mm (0.0005-0.0021 in.) | 0.1 mm (0.004 in.) | ||
| Driveshaft contact area I.D. | 30.025-30.055 mm (1.182-1.183 in.) | - | ||
| Carrier-to-driveshaft clearance | 0.045-0.096 mm (0.002-0.004 in.) | 0.13 mm (0.005 in.) | ||
| Carrier-to-intermediate shaft clearance | 0.080-0.126 mm (0.003-0.005 in.) | - | ||
| Tapered roller bearing starting torque (preload) | For new bearing | 3.9-5.1 N.m (40-52 kgf.cm, 35-45 lbf.in.) | Adjust | |
| For used bearing | 3.6-4.8 N.m (37-49 kgf.cm, 32-43 lbf.in.) | Adjust | ||
| A/T differential pinion gear | Backlash | 0.05-0.15 mm (0.002-0.006 in.) | - | |
| I.D. | 18.042-18.066 mm (0.7103-0.7113 in.) | - | ||
| Pinion gear-to-pinion shaft clearance | 0.055-0.095 mm (0.0022-0.0037 in.) | 0.12 mm (0.005 in.) | ||
| Transfer output shaft | Diameter at bearing contact area | Transmission housing side | 21.977-21.990 mm (0.8652-0.8657 in.) | 21.92 mm (0.8630 in.) |
| Torque converter housing side | 40.002-40.018 mm (1.5749-1.5755 in.) | 39.95 mm (1.5728 in.) | ||
| Axial clearance | 0-0.39 mm (0-0.015 in.) | - | ||
| 28.5 mm thrust washer thickness | A | 1.82 mm (0.0717 in.) | When worn or damaged | |
| B | 1 84 mm (0.0724 in) | When worn or damaged | ||
| C | 1.86 mm (0.0732 in.) | When worn or damaged | ||
| D | 1.88 mm (0.0740 in.) | When worn or damaged | ||
| E | 1.90 mm (0.0748 in.) | When worn or damaged | ||
| F | 1.92 mm (0.0756 in.) | When worn or damaged | ||
| G | 1.94 mm (0.0764 in.) | When worn or damaged | ||
| H | 1.96 mm (0.0772 in.) | When worn or damaged | ||
| I | 1.98 mm (0.0780 in.) | When worn or damaged | ||
| J | 2.00 mm (0.0787 in.) | When worn or damaged | ||
| K | 2.02 mm (0.0795 in.) | When worn or damaged | ||
| L | 2.04 mm (0.0803 in.) | When worn or damaged | ||
| M | 2.06 mm (0.0811 in.) | When worn or damaged | ||
| N | 2.08 mm (0.0819 in.) | When worn or damaged | ||
| O | 2.10 mm (0.0827 in.) | When worn or damaged | ||
| P | 2.12 mm (0.0835 in.) | When worn or damaged | ||
| Q | 2.14 mm (0.0843 in.) | When worn or damaged | ||
| R | 2.16 mm (0.0850 in.) | When worn or damaged | ||
| S | 2.18 mm (0.0858 in.) | When worn or damaged | ||
| T | 2.20 mm (0.0866 in.) | When worn or damaged | ||
| U | 2 22 mm (0 0874 in) | When worn or damaged | ||
| V | 2.24 mm (0.0882 in.) | When worn or damaged | ||
| w | 2.26 mm (0.0890 in.) | When worn or damaged | ||
| X | 2.28 mm (0.0898 in.) | When worn or damaged | ||
| Y | 2.30 mm (0.0906 in.) | When worn or damaged | ||
| Z | 2.32 mm (0.0913 in.) | When worn or damaged | ||
| AA | 2.34 mm (0 0921 in.) | When worn or damaged | ||
| Transfer assembly fluid | Capacity | Fluid change | 0.43 L (0.45 us qt) | |
| Overhaul | 0.45 L (0.48 us qt) | |||
| Transfer assembly | Diameter of transfer hypoid drive gear/shaft assembly at tapered roller bearing contact area | Transfer cover side | 50.002-50.018 mm (1.9686-1.9692 in.) | 49.95 mm (1.9665 in.) |
| Transfer gear side | 24.987-25 000 mm (0.9837-0.9843 in.) | 24.93 mm (0.9815 in.) | ||
| Diameter of transfer output shaft (hypoid gear) at tapered roller bearing contact area | Transfer gear side | 40.002-40.018 mm (1.5749-1.5755 in.) | 39.95 mm (1.5728 in.) | |
| Companion flange side | 27.975-27.990 mm (1.1014-1.1020 in.) | 27.92 mm (1.0992 in.) | ||
| Transfer gear backlash | 0.06-0.17 mm (0.002-0.007 in) | Adjust | ||
| Tapered roller bearing total starting torque (preload) | 3.20-4.16 N.m (32.6-42.4 kgf.cm, 28.3-36.8 lbf.in.) | Adjust | ||