Exploded View
NOTE:
Refer to Fig 1
as needed the following procedure.
- Cut the lock tab (A) of the countershaft lock nut (B) using a chisel (C).NOTE: Keep all of the chiseled particles out of the countershaft.
- Hold the countershaft with a wrench and a vise securely, loosen the lock nut, and remove it. The lock nut has left-hand threads.
- Place countershaft 5th gear (A) on press bases (B), and place a shaft protector (C) between the countershaft (D) and a press to prevent damaging the countershaft.
- Press the countershaft out of press-fitted bearing (E) and press-fitted reverse selector hub, and remove the countershaft while holding the underside of the countershaft. The countershaft falls down when pressing the countershaft out of the press-fitted reverse selector hub. Some reverse selector hubs are not press-fitted, and the countershaft falls down when pressing the countershaft out of press-fitted bearing.
- Remove the remaining parts from the countershaft.
- Inspect the bearing for galling and rough movement.
- Check the shaft bearing surfaces for scoring and excessive wear, and check shaft splines for excessive wear and damage.
- Check the idler gear axial clearance and 4th gear axial clearance (see COUNTERSHAFT IDLER GEAR AND 4th GEAR AXIAL CLEARANCE INSPECTION ).