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Home >> Acura >> 2003 >> MDX Base >> Repair and Diagnosis >> External Pages >> Different car >> Section 69 (Cylinder Head) >> Valve Seat Reconditioning

Valve Seat Reconditioning

WARNING: This page is about a different car, the 2009 Acura MDX, 2008 Acura MDX, and 2007 Acura MDX. However, it is still accessible from the selected car via links, so may be relevant.
  1. Inspect valve stem-to-guide clearance (see VALVE STEM-TO-GUIDE CLEARANCE INSPECTION  ). If the valve guides are worn, replace them (see VALVE GUIDE REPLACEMENT  ) before cutting the valve seats.
  2. Renew the valve seats in the cylinder head using a valve seat cutter.
    Fig 1: Identifying Valve Seats In Cylinder Head
    G05484728Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Carefully cut a 45° seat, removing only enough material to ensure a smooth and concentric seat.
  4. Bevel the upper edge of the seat with the 30° cutter and the lower edge of the seat with the 67.5° cutter (intake seat) or the 60° cutter (exhaust seat). Check the width of the seat and adjust accordingly.
    Fig 2: Identifying Valve Seat Angle
    G05484729Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Make one more very light pass with the 45° cutter to remove any possible burrs caused by the other cutters.

    Valve Seat Width 

    Standard (New): 1.25-1.55 mm (0.049-0.061 in.) 

    Service Limit: 2.00 mm (0.079 in.) 

  6. After resurfacing the seat, inspect it for even valve seating. Apply Prussian Blue compound (A) to the valve face. Insert the valve in its original location in the head, then lift it and snap it closed against the seat several times.
    Fig 3: Applying Prussian Blue Compound To Valve Face
    G05484730Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. The actual valve seating surface (B), as shown by the blue compound, should be centered on the seat.
    • If it is too high (closer to the valve stem), you must make a second cut with the 67.5° cutter (intake seat) or the 60° cutter (exhaust seat) to move it down, then one more cut with the 45° cutter to restore seat width.
    • If it is too low (closer to the valve edge), you must make a second cut with the 30° cutter to move it up, then one more cut with the 45° cutter to restore seat width.
    NOTE: The final cut should always be made with the 45° cutter.
  8. Insert the intake and exhaust valves in the head, and measure the valve stem installed height (A).

    Intake Valve Stem Installed Height 

    • Standard (New): 46.75-47.55 mm (1.841-1.872 in.) 
    • Service Limit: 47.80 mm (1.882 in.) 

    Exhaust Valve Stem Installed Height 

    • Standard (New): 46.68-47.48 mm (1.838-1.869 in.) 
    • Service Limit: 47.73 mm (1.879 in.) 
    Fig 4: Identifying Valve Stem Height
    G05484731Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. If the valve stem installed height is beyond the service limit, replace the valve and recheck. If it is still beyond the service limit, replace the cylinder head; the valve seat in the head is too deep.