Clutch Assembly: Installation
NOTE:
Use NEW set rings (spring clips) on both axle shafts. Slide axles in until set rings engage differential.
- Tighten flywheel bolts to specification in a crisscross pattern. Align dowel holes in pressure plate with flywheel dowels. Using clutch alignment tool and ring gear holder, install disc and pressure plate. Tighten pressure plate bolts to specification in a crisscross pattern. See TORQUE SPECIFICATIONS .
- Ensure both dowel pins are installed in clutch housing. Clean release bearing sliding surface. Apply molybdenum disulfide grease to surface. Apply a light coat of grease to input shaft splines. Keep clutch disc and pressure plate surfaces free of grease and dirt.
- To complete installation, reverse removal procedure. Tighten transmission mount bolts in sequence as illustrated. See Fig 1 . Refill all fluids to proper level. Adjust clutch pedal height and free play. See CLUTCH PEDAL TRAVEL & HEIGHT under ADJUSTMENTS.
CLUTCH SPECIFICATIONS
| Application | In. (mm) | |
|---|---|---|
| Diaphragm Spring Finger Wear | ||
| Standard (New) | 0.02 (0.5) | |
| Service Limit | 0.03 (0.8) | |
| Disc Thickness | ||
| Standard (New) | 0.33-0.35 (8.4-9.0) | |
| Service Limit | 0.24 (6.1) | |
| Disc Runout | ||
| Standard (New) | 0.002 (0.05) | |
| Service Limit | 0.006 (0.15) | |
| Flywheel Runout | ||
| Standard (New) | 0.002 (0.05) | |
| Service Limit | 0.006 (0.15) | |
| Pressure Plate Runout | ||
| Standard (New) | 0.002 (0.05) | |
| Service Limit | 0.006 (0.15) | |
| Rivet Depth | ||
| Standard (New) | 0.05-0.07 (1.3-1.8) | |
| Service Limit | 0.01 (0.3) | |