Transmission Assembly: Installation

Install the transmission assembly in the reverse order of removal.

• Before installing, check that the two dowel pins are installed in the clutch housing.
• Apply grease to the parts as shown, then install the release fork and release bearing.
  NOTE: Use only Super High Temp Urea Grease (P/N 08798 - 9002).
  Fig 1: Release Fork, Release Bearing And Release Boot With Torque Specifications

  Courtesy of AMERICAN HONDA MOTOR CO., INC.
• Torque the mounting bolt and nuts in the sequence shown.
  Fig 2: Identifying Mounting Bolt And Nuts In Torque Sequence

  Courtesy of AMERICAN HONDA MOTOR CO., INC.
• Check that the bushings are not twisted or offset.
• Install the clip as shown.
  Fig 3: Shift Rod, Clip, Extension Rod, Spring Pin And Boot With Torque Specifications

  Courtesy of AMERICAN HONDA MOTOR CO., INC.
• Turn the boot so the hole is facing down.
• Make sure the boot is installed on the shift rod.
• Apply grease to the slave cylinder push rod.
  NOTE: Use only Super High Temp Urea Grease (P/N 08798-9002).
  Fig 4: Applying Grease To Slave Cylinder Push Rod With Torque Specifications

  Courtesy of AMERICAN HONDA MOTOR CO., INC.
• Turn the breather cap so that the "F" mark points at the front of the vehicle as shown.
  Fig 5: Identifying F Mark Points On Breather Cap

  Courtesy of AMERICAN HONDA MOTOR CO., INC.
• Installing the starter cable, make sure that the crimped side of the ring terminal is facing out (see STARTER REPLACEMENT ).
• Refill the transmission with the recommended oil (see TRANSMISSION OIL  ).
• Connect th positive (+) cable first, then the negative (-) cable to the battery.
• Check the clutch operation.
• Shift the transmission and check for smooth operation.
• Check the front wheel alignment (see WHEEL ALIGNMENT ).
• Enter the anti-theft code for the radio, then enter the customer's radio station presets.