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Cylinder Block: Inspection

  1. Measure wear and taper in directions X and Y at three levels in each cylinder as shown.
    Fig 1: Measuring Wear And Taper In Directions X And Y
    G06289370Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Cylinder Bore Size 

    Standard (New): 75.00 - 75.02 mm (2.953 - 2.954 in)

    Service Limit: 75.07 mm (2.956 in)

    Oversize

    0.25: 75.25 - 75.27 mm (2.9626 - 2.9634 in)

    0.50: 75.50 - 75.52 mm (2.9724 - 2.9732 in)

    Bore Taper 

    Limit: (Difference between first and third measurement) 0.05 mm (0.002 in) 

    • If measurements in any cylinder are beyond the Oversize Bore Service Limit, replace the block.
    • If the block is to be rebored, refer to PISTON CLEARANCE INSPECTION  after reboring.
    NOTE: Scored or scratched cylinder bores must be honed.

    Reboring Limit: 0.50 mm (0.020 in) 

  2. Check the top of the block for warpage.

    Measure along the edges and across the center as shown.

    Fig 2: Measuring Along Edges And Across Center
    G06289371Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Engine Block Warpage: 

    Standard (New): 0.07 mm (0.003 in) max. 

    Service Limit: 0.10 mm (0.004 in) 

    Fig 3: Checking Engine Block Warpage
    G06289372Courtesy of AMERICAN HONDA MOTOR CO., INC.