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Component Disassembly & Reassembly: Countershaft: Measurements

  1. Measure clearance between 1st gear and thrust shim. See Figure . Clearance should be .0016-.0047" (.040-.120 mm). Service limit is .0071" (.18 mm). If clearance exceeds service limits, replace thrust washer with correct size. Washers are available in 1-mm increments from thicknesses of .0768-.0827" (1.951-2.101 mm). Part numbers are (23921-PK5-900 to 23936-PK3-900).
  2. Measure clearance between 2nd and 3rd gear. Clearance should be .0020-.0047" (.050-.120 mm). Service limit is .0071" (.180 mm). See Figure . If clearance exceeds service limits, replace spacer collar with correct size. See SPACER COLLAR chart.
SPACER COLLAR

Part Number Thickness
23917-PS1-000 1.2819-1.2827" (32.560-32.580 mm)
23918-PS1-000 1.2831-1.2839" (32.590-32.610 mm)
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