Gearbox, Input/Output Speed Sensor - Removal & Installation
- Gearbox
- Gearbox, removing (Preparatory work)
- Notes
- Preparatory work
- Removal
- Removing engine compartment components
- Removing the charge air pipe
- Removing components from the gearbox
- Removing the gear selector cables from the gearbox
- Removing the engine and gearbox screws
- Removing the coolant hose from the passenger compartment heater
- Installing the lifting beams and lifting hooks on the engine lifting lugs
- Removing both the front wheels
- Removing components from the sub-frame
- Removing the cross members from the body
- Removing the screws and nuts for the engine pad, engine stabilizer brace and steering gear
- Measuring position of the tie rod in steering gear
- Disconnecting the steering gear
- Removing front suspension components (both sides)
- Disconnecting the ball joint pinion from the control arm (both sides)
- Removing components for the wing liner
- Draining gearbox fluid
- Removing the screws for the sub-frame support plates (both sides)
- Removing the right drive shaft
- Removing the collision protection system over the steering gear
- Lowering the sub-frame
- Removing the drive shaft from the wheel hub
- Removing the drive shaft from the gearbox
- Removing the lower charge air pipe
- Removing bevel gear
- Removing the rear engine mounting
- Lowering engine and transmission
- Installing the fixture on the mobile jack and gearbox
- Removing all the screws for the gearbox and engine
- Removing the gearbox
- Gearbox, removing (AW50/51 AWD; AW55-50/51SN; 2003-2007)
- Gearbox, removing (M56; 2001-2007)
- Notes
- Gearbox, removing
- Notes
- Disconnecting the battery lead
- Removal of engine compartment components (Applies to engine variants D5244T-T3)
- Removing the upper torque rod
- Removing the turbocharger air pipe assembly
- Removing the hose
- Installing the lifting beam and lifting hook on the engine lifting eyelet
- Removing the air baffles and splash guard under the engine
- Removing the screw for the cable duct
- Removing the cross members from the body
- Remove the collision protection system over the steering gear (Only applies to right-hand drive cars)
- Removing the screws and nuts for the engine pads and torque rod
- Measuring the position of the tie rod in the steering gear
- Exposing the steering shaft joint
- Removing the servo pipe
- Disconnecting the front suspension components
- Removing the screws from the sub-frame support plates (both sides)
- Removing the cap for the drive shaft support bearing
- Removing the drive shaft
- Lowering the sub-frame
- Remove the drive shaft
- Remove the gearbox
- Removing the lower charge air pipe between the charge air cooler (CAC) and the turbocharger (TC)
- Removing the rear engine mounting
- Removing the starter motor screws and transmission screws
- Lowering the engine and the gearbox
- Installing the fixture on the mobile jack and transmission
- Removing all engine and transmission screws
- Removing the gearbox
- Installing the gearbox (AW50/51 AWD; B5234T3, AW55-50/51SN; 2001-2004)
- Notes
- Installation
- Notes
- Installing the gearbox
- Installing and tightening the screws to the gearbox
- Fitting the torque converter screws.
- Lifting the engine/gearbox
- Installing the rear engine mounting
- Installing the angle gear
- Installing the lower oil pipe to the gearbox
- Installing the left-hand drive shaft to the gearbox and the wheel spindle
- Fitting the subframe to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Tightening the subframe screws (both sides)
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the crossmembers
- Installing and tightening the front suspension components
- Installing the cable conduit
- Removing the lifting beam
- Installing the water hose
- Fitting the remaining screws to the gearbox/starter motor
- Installing the gear selector cables and oil line
- Installing service clips
- Installing engine compartment components
- Finishing
- Installing the gearbox (AW50/51 AWD; AW55-50/51SN; 2001)
- Notes
- Installation
- Notes
- Installing the gearbox
- Installing and tightening the screws to the gearbox
- Fitting the torque converter screws.
- Lifting the engine/gearbox
- Installing the rear engine mounting
- Installing the angle gear
- Installing the lower oil pipe to the gearbox
- Installing the left-hand drive shaft to the gearbox and the wheel spindle
- Fitting the subframe to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Tightening the subframe screws (both sides)
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the crossmembers
- Installing and tightening the front suspension components
- Installing the cable conduit
- Removing the lifting beam
- Installing the water hose
- Fitting the remaining screws to the gearbox/starter motor
- Installing the gear selector cables and oil line
- Installing service clips
- Installing engine compartment components
- Finishing
- Installing the gearbox (B5234T3, M56; B5244S, M56; B5244T3, M56; AW50/51 AWD; AW55-50/51SN; 2001-2007)
- Cleaning and lubricating the input shaft
- Checking before installing
- Adjusting the position of the engine and gearbox
- Installing and tightening the screws for the gearbox
- Installing the screw and clamp on the gearbox
- Installing the collision protection system over the steering gear (right-hand drive cars)
- Lifting the engine and gearbox to the horizontal position
- Installing the rear engine mounting
- Installing the exhaust pipe on the turbocharger (TC) and the starter motor on the engine
- Installing the subframe on the bodywork
- Installing the sealing ring for the CV joint housing
- Installing the left drive shaft on the gearbox, stub axle and control arm
- Installing the screws for the front engine pad
- Installing the delivery line on the rubber hoses and torque rod screws
- Installing and tightening the screw for the rear engine pad
- Installing the cross member
- Installing the right drive shaft on the gearbox, stub axle and control arm
- Installing new lock nuts on the steering gear
- Installing and tightening front end components (both sides)
- Tightening the ball joint pinion
- Checking the gearbox fluid level
- Installing the screw on the cable conduit
- Installing the wing liner
- Lowering the car and removing the lifting beam and lifting tools from the engine
- Installing the torque control arm
- Installing the remaining screws on the gearbox and starter motor
- Installing the gearbox cable bracket on the gearbox and the cables on the levers
- Installing service clips
- Installing the clutch pipe on the junction
- Installing the air hose on the turbocharger (TC) and the delivery line on the manifold
- Installing the coolant hose
- Installing the air cleaner (ACL) housing and the torque rod in the engine compartment
- Checking the steering gear bearing in the boot at the firewall
- Installing the engine cover
- Installing the gearbox (TCM-002E, AW55-50/51SN; AW50/51 AWD; AW55-50/51SN; 2001-2007)
- Notes
- Installation
- Notes
- Installing the gearbox
- Installing and tightening the screws to the gearbox
- Fitting the torque converter screws.
- Lifting the engine/gearbox
- Installing the rear engine mounting
- Installing the angle gear
- Installing the lower oil pipe to the gearbox
- Installing the left-hand drive shaft to the gearbox and the wheel spindle
- Fitting the sub-frame to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Tightening the sub-frame screws (both sides)
- Fitting the screws for engine pads and the torque rod bracket in the gearbox
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the crossmembers
- Installing and tightening the front suspension components
- Installing the cable conduit
- Removing the lifting beam
- Installing the water hose
- Fitting the remaining screws to the gearbox/starter motor
- Installing the gear selector cables and oil line
- Installing the service clips
- Installing engine compartment components
- Finishing
- Installing the gearbox (B5254T4, TF-80SC AWD; 2006-2007)
- Notes
- Installation
- Notes
- Installing the gearbox
- Installing and tightening screws for transmission
- Fitting the torque converter screws.
- Lifting the engine/gearbox
- Installing the rear engine mounting
- Installing the angle gear
- Installing oil pipes to the transmission
- Installing the left drive shaft on the transmission and the wheel spindle
- Fitting the sub-frame to the body
- Installing the right-hand drive shaft to the gearbox, wheel spindle and link arm
- Tightening the sub-frame screws (both sides)
- Installing the screws for engine pads and the torque rod bracket in the transmission
- Installing the steering wheel shaft joint
- Installing the collision protection system over the steering gear
- Installing the crossmembers
- Installing and tightening the front suspension components
- Installing the cable conduit
- Removing the lifting beam
- Installing the water hose
- Fitting the remaining screws to the gearbox/starter motor
- Installing gear selector cable
- Installing engine compartment components
- Finishing
- Jacking points, body
- Lifting tools, Removing/Installing for 6 cylinder cars
- Gearbox, removing (Preparatory work)
- Sensors
- Gear-shift position sensor, checking/adjusting
- Notes
- Gear-shift position sensor, checking/adjusting (AW50/51 AWD; AW55-50/51SN; 2001-2007)
- Notes
- Removing engine compartment components
- Remove the gearbox cable from the bracket and the lever. Move the cable to one side
- Checking the setting
- Adjusting the gear-shift position sensor
- Installing the cable duct
- Installing the gear selector cable
- Installing engine compartment components
- Checking the diagnostic trouble codes (DTCs)
- Input speed sensor/output speed sensor, replacing
- Input speed sensor/output speed sensor, replacing (AW50/51 AWD; AW55-50/51SN; 2003-2007)
- General information about fault-tracing in the CAN network
- Joining cables
- Notes
- Connecting
- Check the cable harness to the SRS
- Disconnect the battery
- Treat the cable terminal surfaces
- Junction sleeve
- Strip and splice the wires
- Join two wires in a junction sleeve
- Join three wires in a junction sleeve
- Join two off-sized wires in a junction sleeve
- Use the proper length of wire to join the wires
- Crimping Tool
- Heat shrink the wire junction sleeve
- Finishing
- Gear-shift position sensor, checking/adjusting
- Wheels