Flywheel Assembly

The flywheel must be aligned properly or the engine will not start. Install flywheel (manual transmission). Turn crankshaft to top dead center position for cylinder No. 1. Position flywheel/drive plate on crankshaft so that pin A is 15° below horizontal position. See Fig 1.

Install new bolts. Apply sealing compound, P/N 1 161 056-5 , to bolt threads. Torque to 50 ft.lbs. (70 N.m). Use gear selector 5112 to lock flywheel.

Fig 1: Flywheel/Drive Plate

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install clutch and pressure plate. Use centering drift 5111 . See Fig 2. Tighten bolts crosswise, and a couple of turns at a time, to avoid stress fractures.

Fig 2: Centering Drift 5111

Courtesy of VOLVO CARS OF NORTH AMERICA.