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Pre-Adjustment Testing

  1. On all models, connect a pressure gauge between steering pump and steering gear. See Fig 1 . Ensure reservoir is full. Place pressure gauge so it can be seen from driving position.
    Fig 1: Pressure Gauge Test Set Up
    G41938Courtesy of VOLVO CARS OF NORTH AMERICA.
  2. On 700 series vehicles, remove steering wheel impact guard by lifting lower edge and pulling out. On all other models, remove by compressing sides slightly. On all models, install a torque wrench on steering wheel nut.
  3. With engine at idle and using a torque wrench, turn steering wheel slowly to the right. Read torque when pressure reaches 171 psi (12 kg/cm2 ) on cam gear-type, 285 psi (20 kg/cm2 ) for ZF-type steering gear assembly.
  4. Turn wheel to left. Torque should be 31-40 INCH lbs. (3.5-4.5 N.m) as gear approaches specified pressure. Difference between both sides must not exceed 9 INCH lbs. (1 N.m) on cam gear-type. Difference must not exceed 4.4 INCH lbs. (.5 N.m) on ZF steering gear.
  5. If difference exceeds specifications on 700 series vehicles, the steering gear must be rebuilt or a new one installed. If proper specifications cannot be obtained on cam gear-type pumps, see CAM GEAR-TYPE ADJUSTMENT  in this article.