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Home >> Saturn >> 1999 >> SL2 Automatic, MP6 >> Repair and Diagnosis >> Engine Performance >> Remove, Overhaul & Install >> Engine Control System Removal, Installation & Overhaul >> Fuel System >> Fuel Sender Assembly Replacement (Metro & Firefly (CANADIAN)) >> Removal Procedure

Removal Procedure

NOTE: Do not attempt to disassemble the fuel sender assembly. Damage may occur to the sender assembly and the component parts. A re-assembled fuel sender assembly will not perform properly after installation to the vehicle.
  1. Remove the fuel tank from the vehicle. Refer to Fuel Tank Replacement.
    2. Fig 1: Identifying Fuel Sender Assembly Connections
    GM233538
  2. Disconnect the electrical connector (5) from the fuel sender assembly (4).
  3. Remove the clamp and the fuel vapor hose (3) from the fuel vapor pipe on the fuel sender assembly (4).
  4. Disconnect the quick-connect fuel return line (1) from the fuel sender assembly (4).
  5. Disconnect the quick-connect fuel feed line (2) from the fuel sender assembly (4).
    6. Fig 2: Identifying Attachment Screws
    GM233542
  6. Remove the 6 screws that attach the fuel sender assembly to the fuel tank.
  7. Remove the fuel sender assembly from the fuel tank.
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