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Home >> Saab >> 2004 >> 9-3 Linear, Automatic >> Repair and Diagnosis >> Steering >> Power Steering >> Power Steering System >> Adjustment/Replacement >> Power steering delivery line, RHD >> To remove

To remove

  1. Raise the car.
  2. Remove the spoiler shield.

    Diesel engine:  Remove the lower engine cover.

    Fig 1: Illustration For Step 2
    G03713703Courtesy of SAAB-SCANIA OF AMERICA, INC.

    CV:  Remove the chassis reinforcement, front subframe, CV

  3. Remove the front bumper shell.
  4. Diesel engine:  Remove the lower mounting of the charge air pipe and the hose from the intercooler.
    Fig 2: Illustration For Step 4-5
    G03713704Courtesy of SAAB-SCANIA OF AMERICA, INC.
  5. Remove the left-hand air shield.
  6. Lower the car to the floor.
  7. Diesel engine:  Remove the upper engine cover.
    Fig 3: Illustration For Step 8
    G03713705Courtesy of SAAB-SCANIA OF AMERICA, INC.
  8. Clamp the return hose using 30 07 739 HOSE PINCH-OFF PLIERS  .

    Diesel engine:  Clamp the intake hose to the power steering pump using 30 07 739 HOSE PINCH-OFF PLIERS  .

  9. Remove the pipes from the bracket on top of the steering gear. Leave the screw and clamp in place.
    Fig 4: Illustration For Step 9
    G03713706Courtesy of SAAB-SCANIA OF AMERICA, INC.
  10. Diesel engine:  Remove the turbocharger's charge air pipe and the hose.
    Fig 5: Illustration For Step 10 And 12
    G03713707Courtesy of SAAB-SCANIA OF AMERICA, INC.
  11. Diesel engine:  Place a receptacle under the pump.
    IMPORTANT: Power steering fluid must not come in contact with the belt pulley or belt.

    Petrol engine:  Wipe up any fluid spill with a cloth.

  12. Disconnect the deliver pipe's banjo nipple from the pump and plug the pipe.
  13. Petrol engine:  Cut off the cable tie holding the wiring harness to the pipe and remove the clip holding the delivery pipe to the bracket.
    Fig 6: Illustration For Step 13
    G03713708Courtesy of SAAB-SCANIA OF AMERICA, INC.

    Raise the car.

  14. Remove the front circuits mountings from the radiator bracket.
    Fig 7: Illustration For Step 14
    G03713709Courtesy of SAAB-SCANIA OF AMERICA, INC.
  15. Remove the clamps securing the pipe to the subframe.
    Fig 8: Illustration For Step 15
    G03713710Courtesy of SAAB-SCANIA OF AMERICA, INC.
  16. Remove the steering gear bolts.
    Fig 9: Illustration For Step 16-18 And 20
    G03713711Courtesy of SAAB-SCANIA OF AMERICA, INC.
  17. Remove the rear bolts and stays from the subframe. Pull down the rear edge of the subframe and place wedges between the frame and body.
  18. Remove the heat shield from the steering gear.
  19. Place a suitable receptacle under the steering gear.
  20. Disconnect the delivery pipe from the steering gear and plug the pipe.
  21. Bend down the pipe under the subframe.
  22. Feed the cooling circuit out under the subframe.
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