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Home >> Mini >> 2007 >> Cooper S, 2D Convertible, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 3473 (Propeller Shaft - Repair) >> Propeller Shaft Assembly >> 26 11 100 Removing and installing three-hole flange

26 11 100 Removing and installing three-hole flange

WARNING: This page is about a different car, the 2011 BMW 750xi, 2011 BMW 750Lxi, 2010 BMW 750xi, and 2010 BMW 750Lxi. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: The slide-in nut must be replaced by a new one.
The sunk nut already has a screw locking.
After the propeller shaft has been screwed into the rear axle final drive (sunk nut), a hardening time of at least 2 hours  is absolutely necessary.
The hardening time may be extended at lower temperatures!
Failure to comply with these instructions may cause serious damage!

Necessary preliminary tasks: 

Since the three-hole flange, the flexible disc and the propeller shaft are balanced as a single unit, the balance quality of the propeller shaft, flexible disc and three-hole flange may be compromised slightly when the three-hole flange is replaced.

IMPORTANT: Before removing propeller shaft:
The three-hole flange and the propeller shaft must be reassembled in the same position.
Mark three-hole flange (1), flexible disc (2) and propeller shaft (3) in one plane.
Fig 1: Identifying Three-Hole Flange, Flexible Disc And Propeller Shaft
G06894865Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Replace ZNS bolts and self-locking nuts.

Release insert nut against direction of travel in clockwise direction  with special tool 33 5 040 and 33 5 070 .

Grip with special tool 23 0 020 .

Release three-hole flange (1) from bevel pinion.

Tightening torque 26 11 6AZ .

Fig 2: Releasing Insert Nut In Clockwise Direction Using Special Tool (33 5 040 And 33 5 070)
G06894873Courtesy of BMW OF NORTH AMERICA, INC.

Remove retaining clip (1) and gasket (2).

Installation note: 

Retaining clip and gasket must be replaced.

Fig 3: Identifying Retaining Clip And Gasket
G04794213Courtesy of BMW OF NORTH AMERICA, INC.

Remove insert nut (1).

Installation note: 

Insert nut must be replaced.

Fig 4: Identifying Insert Nut
G04794214Courtesy of BMW OF NORTH AMERICA, INC.

Before installing three-hole flange:

Clean insert collar (1) on flange nut and gearing on bevel pinion (2).

Fill insert collar (1) with grease.

Grease: refer to BMW SPECIFIED GREASE .

Fig 5: Identifying Insert Collar And Bevel Pinion
G04794215Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: Thread of flange hub must not  be contaminated with grease.

Clean thread (1) of flange hub to remove adhesive residues.

Clean hub teeth (2), then coat with grease.

Grease: refer to BMW SPECIFIED GREASE .

Fig 6: Identifying Flange Hub Threads And Hub Teeth
G06894877Courtesy of BMW OF NORTH AMERICA, INC.

Place flange nut (1) with gasket in insert collar of flange nut.

Install retaining clip (2).

Fig 7: Identifying Flange Nut And Retaining Clip
G04794217Courtesy of BMW OF NORTH AMERICA, INC.
IMPORTANT: The bi-hexagonal flange nut must not be used for bracing.
Failure to comply with this instruction may result in serious damage to the rear axle final drive.
IMPORTANT: Insert nut must be screwed into place within 5 minutes  .
Tightening torque 26 11 6AZ .
Fig 8: Sliding Drive Flange Onto Insert Nut
G06894879Courtesy of BMW OF NORTH AMERICA, INC.

Slide drive flange (1) to the limit position onto insert nut and secure.