Service Data: Notes
ENGINE MECHANICAL SYSTEM SPECIFICATIONS
| Description | Specifications | Limit | |
|---|---|---|---|
| General | |||
| Type7 | In - line, DOHC | ||
| Number of cylinders | 4 | ||
| Bore | 81.0 mm (3.1890 in.) | ||
| Stroke | 97.0 mm (3.8189 in.) | ||
| Total displacement | 1999 cc (121.99 cu.in.) | ||
| Compression ratio | 12.5±0.2: 1 | ||
| Firing order | 1-3-4-2 | ||
| Valve timing | |||
| Intake valve | Open | [BTDC 38° - ATDC 2° (Initial position)] - [ATDC 42°] | |
| Close | [ABDC 43° - ABDC 83° (Initial position)] - [ABDC 123°] | ||
| Exhaust valve | Open | BBDC 54° - ABDC 6° | |
| Close | ATDC 1° - ATDC 61° | ||
| Camshaft | |||
| Cam height | Intake | 39.0 mm (1.5354 in.) | |
| Exhaust | 38.66 mm (1.5220 in.) | ||
| Journal outer diameter | Intake | No. 1: 35.959 - 35.975 mm (1.41571 - 1.41634 in.) No. 2, 3, 4, 5: 22.959 - 22.975 mm (0.90390 - 0.90453 in.) |
|
| Exhaust | No. 1: 35.959 - 35.975 mm (1.41571 - 1.41634 in.) No. 2, 3, 4, 5: 22.959 - 22.975 mm (0.90390 - 0.90453 in.) |
||
| Bearing oil clearance | Intake | No. 1: 0.032 - 0.062 mm (0.00126 - 0.00244 in.) No. 2, 3, 4, 5: 0.032 - 0.062 mm (0.00126 - 0.00244 in.) |
|
| Exhaust | No. 1: 0.032 - 0.062 mm (0.00126 - 0.00244 in.) No. 2, 3, 4, 5: 0.032 - 0.062 mm (0.00126 - 0.00244 in.) |
||
| End play | 0. 10 - 0.19 mm (0.0039 - 0.0075 in.) | ||
| Valve | |||
| Valve length | Intake | 102.22 mm (4.0244 in.) | 101.97 mm (4.0146 in.) |
| Exhaust | 104.04 mm (4.0961 in.) | 103.79 mm (4.0862 in.) |
|
| Stem outer diameter | Intake | 5.465 - 5.480 mm (0.21516 - 0.21575 in.) | |
| Exhaust | 5.458 - 5.470 mm (0.21488 - 0.21535 in.) | ||
| Face angle | 45.25° - 45.75° | ||
| Thickness of valve head (margin) | Intake | 1.47 - 1.71 mm (0.0555 - 0.0673 in.) | |
| Exhaust | 1.55 - 1.71 mm (0.0610 - 0.0728 in.) | ||
| Valve stem to valve guide clearance | Intake | 0.020 - 0.047 mm (0.00079 - 0.00185 in.) | |
| Exhaust | 0.030 - 0.054 mm (0.00118 - 0.00213 in.) | ||
| Valve guide | |||
| Length | Intake | 43.8 - 44.2 mm (1.7244 - 1.7402 in.) | |
| Exhaust | 43.8 - 44.2 mm (1.7244 - 1.7402 in.) | ||
| Inner diameters | Intake | 5.500 - 5.512 mm (0.21654 - 0.21701 in.) | |
| Exhaust | 5.500 - 5.512 mm (0.21654 - 0.21701 in.) | ||
| Valve seat | |||
| Width of seat contact | Intake | 1.05 - 1.35 mm (0.0413 - 0.0532 in.) | |
| Exhaust | 1.35 - 1.65 mm (0.0532 - 0.0650 in.) | ||
| Seat angle | Intake | 44° 45' - 45° 6' | |
| Exhaust | 44° 45' - 45° 6' | ||
| Valve spring | |||
| Free length | 45.93 mm (1.8083 in.) | ||
| Load | 19.6 ± 1.0 kg/37.0 mm (43.21 ± 2.20 lb/1.4567 in.) 45.7 ± 1.8 kg/27.0 mm (100.75 ± 3.97 lb/1.0630 in.) |
||
| Out of squareness | Less than 1.5° | ||
| Cylinder head | |||
| Flatness of gasket surface | Less than 0.05 mm (0.0020 in.) for total area Less than 0.02 mm (0.0008 in.) for a section of 100 mm (3.9370 in.) x 100 mm (3.9370 in.) |
||
| Flatness of manifold mounting surface | Intake | Less than 0.10 mm (0.0039 in.) | |
| Exhaust | Less than 0.10 mm (0.0039 in.) | ||
| Piston | |||
| Piston outer diameter | 80.97 - 81.00 mm (3.1878 - 3.1890 in.) | ||
| Piston to cylinder clearance | 0.02 - 0.04 mm (0.0008 - 0.0016 in.) | ||
| Ring groove width | No. 1 ring | 1.030 - 1.050 mm (0.04055 - 0.04134 in.) | |
| No. 2 ring | 1.230 - 1.250 mm (0.04843 - 0.04921 in.) | ||
| Oil ring | 2.010 - 2.025 mm (0.07913 - 0.07972 in.) | ||
| Piston ring | |||
| Side clearance | No. 1 ring | 0.040 - 0.080 mm (0.00157 - 0.00315 in.) | |
| No. 2 ring | 0.040 - 0.080 mm (0.00157 - 0.00315 in.) | ||
| Oil ring | 0.020 - 0.055 mm (0.00079 - 0.00216 in.) | ||
| End gap | No. 1 ring | 0.15 - 0.30 mm (0.0059 - 0.0118 in.) | |
| No. 2 ring | 0.30 - 0.45 mm (0.0118 - 0.0177 in.) | ||
| Oil ring | 0.20 - 0.40 mm (0.0079 - 0.0157 in.) | ||
| Piston pin | |||
| Piston pin outer diameter | 19.997 - 20.000 mm (0.78728 - 0.78740 in.) | ||
| Piston pin hole inner diameter | 20.004 - 20.009 mm (0.78756 - 0.78775 in.) | ||
| Piston pin hole clearance | 0.004 - 0.012 mm (0.00016 - 0.00047 in.) | ||
| Connecting rod small end hole inner diameter | 20.007 - 20.015 mm (0.78768 - 0.78799 in.) | ||
| Piston pin - to - connecting rod bushing oil clearance | 0.007 - 0.018 mm (0.00028 - 0.00071 in.) | ||
| Connecting rod | |||
| Connecting rod big end inner diameter | 48.000 - 48.018 mm (1.88976 - 1.89047 in.) | ||
| Connecting rod bearing oil clearance | 0.024 - 0.042 mm (0.00094 - 0.00165 in.) | ||
| Side clearance | 0.10 - 0.25 mm (0.0039 - 0.0098 in.) | ||
| Crankshaft | |||
| Main journal outer diameter | 54.942 - 54.960 mm (2.16307 - 2.16378 in.) | ||
| Pin journal outer diameter | 44.954 - 44.972 mm (1.76984 - 1.77055 in.) | ||
| Main bearing oil clearance | 0.016 - 0.034 mm (0.00063 - 0.00134 in.) | ||
| End play | 0.07 - 0.25 mm (0.0028 - 0.0098 in.) | ||
| Cylinder block | |||
| Cylinder bore | 81.00 - 81.03 mm (3.1890 - 3.1902 in.) | ||
| Flatness of gasket surface | Less than 0.05 mm (0.0020 in.) for total area Less than 0.02 mm (0.0008 in.) for a section of 100 mm (3.9370 in.) x 100 mm (3.9370 in.) |
||
| Cooling system | |||
| Cooling method | Forced circulation with cooling fan | ||
| Coolant quantity | IVT: Approx. 5.3 L (1.40 U.S.gal., 5.60 U.S.qt., 4.66 Imp.qt.) MT: Approx. 5.4 L (1.42 U.S.gal., 5.71 U.S.qt., 4.75 Imp.qt.) |
||
| Thermostat | Type | Wax pellet type | |
| Opening temperature | 100±2°C (212±35.6°F) | ||
| Full opening valve lift/temperature | More than 8 mm (0.3 in.)/115°C (239°F) | ||
| Radiator cap | Main valve opening pressure | 93.16 - 122.58 kPa (0.95 - 1.25 kgf/cm2 , 13.51 - 17.78 psi) |
|
| Vacuum valve opening pressure | 0 - 6.86 kPa (0 - 0.07 kgf/cm2 , 0 - 1.00 psi) | ||