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Home >> Kia >> 2011 >> Sorento Base, Standard >> Repair and Diagnosis >> Transmission >> Manual Trans >> Manual Transaxle System >> Manual Transaxle >> Repair procedures >> Removal

Repair procedures: Removal

  1. Remove the engine cover (A).
  2. Remove the air cleaner assembly (B). (Refer to 'INTAKE AND EXHAUST SYSTEM ' in EM group)
    Fig 1: Identifying Engine Cover And Air Cleaner Assembly
    G07419726Courtesy of KIA MOTORS AMERICA, INC.
  3. Remove the battery (A).
    Fig 2: Identifying Battery
    G07419727Courtesy of KIA MOTORS AMERICA, INC.
  4. Remove the battery tray (A).
    Fig 3: Identifying Battery Tray
    G07419728Courtesy of KIA MOTORS AMERICA, INC.
  5. Disconnect the back up lamp switch connector (A).
  6. Remove the ground (B).
    Fig 4: Identifying Back Up Lamp Switch Connector And Ground
    G07419729Courtesy of KIA MOTORS AMERICA, INC.
  7. Disconnect the cable assemblies (A) after removing the clips (B) and pins (C).
    Fig 5: Identifying Cable Assemblies, Clips And Pins
    G07419730Courtesy of KIA MOTORS AMERICA, INC.
  8. Remove C.S.C (Concentric Slave Cylinder) tube(A) which is being clamped by disconnecting the clip(B).
    Fig 6: Identifying Concentric Slave Cylinder Tube And Clip
    G07419731Courtesy of KIA MOTORS AMERICA, INC.
  9. Remove the mounting bracket bolt (C).
  10. Remove the transaxle upper mounting bolts (A-2ea) and the starter motor mounting bolts (B-2ea).

    Tightening torque : 

    42.2~53.9N.m(4.3~5.5kgf.m, 31.1~39.8lb-ft)

    Fig 7: Identifying Transaxle Upper Mounting Bolts (A-2Ea) And Starter Motor Mounting Bolts
    G07419732Courtesy of KIA MOTORS AMERICA, INC.
  11. Using the special tool (A) (09200-38001), support the engine transaxle assembly safely.
    Fig 8: Supporting Engine Transaxle Assembly Using Special Tool (09200-38001)
    G07419733Courtesy of KIA MOTORS AMERICA, INC.
  12. Remove the insulator bracket bolts (A).

    Tightening torque : 

    58.8~78.5N.m(6.0~8.0kgf.m, 43.4~57.9lb-ft)

    Fig 9: Identifying Insulator Bracket Bolts
    G07419734Courtesy of KIA MOTORS AMERICA, INC.
  13. Supporting the sub frame with a jack and the Special tool(09624-38000), remove the mounting bolts. (Refer to FRONT SUB FRAME 'Sub frame' in SS group.
  14. Drain the manual transaxle fluid after removing the transaxle drain plug(A). It can be easier when the oil filler plug (B) is removed.

    Tightening torque : 

    (A) 58.5~78.5N.m (6.0~8.0kgf.m, 43.4~57.9lb-ft)

    (B) 29.4~34.3N.m (3.0~3.5kgf.m, 21.7~25.3lb-ft)

    Fig 10: Identifying Transaxle Drain Plug And Oil Filler Plug
    G07419735Courtesy of KIA MOTORS AMERICA, INC.
  15. Disconnect the driveshafts from the transaxle (Refer to 'DRIVESHAFTS ASSEMBLY ' in DS group).
  16. Remove the transfer assembly. (Refer to 'TRANSFER ASSEMBLY ' in WD group).
  17. Remove the transaxle lower mounting bolts (A-3ea, B-3ea)

    Tightening torque : 

    42.2~48.1N.m (4.3~4.9kgf.m, 31.1~35.4lb-ft)

    Fig 11: Identifying Transaxle Lower Mounting Bolts (1 Of 2)
    G07419736Courtesy of KIA MOTORS AMERICA, INC.
    Fig 12: Identifying Transaxle Lower Mounting Bolts (2 Of 2)
    G07419737Courtesy of KIA MOTORS AMERICA, INC.
  18. Lowering the jack slowly, remove the transaxle.
    CAUTION: When removing the transaxle assembly, be careful not to damage any surrounding parts or body components.