2.4L MULTIAIR: Installation
- If removed, install the Power Transfer Unit (PTU) actuator (1b) and tighten the bolts (1a) to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
- Install the PTU (1a) complete with a NEW
O-ring and loosely install the PTU bolts.
- Install the intake manifold support bracket stud (1) into the intake manifold.
- Tighten the PTU bolts (1b) to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
- Install the engine mount to transmission bracket bolt (1) and tighten to the proper specification. Refer to TORQUE SPECIFICATIONS .
- Install the PTU vent tube.
- Install the PTU support bracket (1a) the tighten the bolts (1b) and (1c) to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
- Install the intake manifold support bracket and tighten the nuts (2) to the proper specification. Refer to TORQUE SPECIFICATIONS .
- Connect the PTU actuator wire harness connector (1).
- Position the exhaust pipe in place, install the nuts (3) and tighten to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
- Install the exhaust pipe support bracket bolt (2) and tighten to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
- Install the front exhaust pipe support bracket bolts (1) and tighten to the proper specification. Refer to TECHNICAL SPECIFICATIONS .
- Install the rear propeller shaft. Refer to INSTALLATION .
- Install the right front half shaft. Refer to INSTALLATION .
- Verify that the PTU and transmission are filled to the specified fluid level. Refer to STANDARD PROCEDURE .
- Remove the support and lower the vehicle.
- Connect the negative battery cable. If equipped with an Intelligent Battery Sensor (IBS), connect the IBS connector to the negative battery cable.
- When installing a NEW (PTU), connect the diagnostic scan tool, enter "miscellaneous functions" of the DriveTrain Control Module (DTCM) and run the self-learning procedure for the PTU.
- Road test the vehicle to verify the repair.