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Home >> Chevrolet >> 2009 >> Impala SS >> Repair and Diagnosis >> External Pages >> Different car >> Section 1645 (Disc Brake System) >> Repair Instructions >> Front Brake Caliper Replacement >> Installation Procedure

Installation Procedure

WARNING: This page is about a different car, the 2012 Chevrolet Malibu. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Brake Caliper Guide Pin Bolts
    GM891307Courtesy of GENERAL MOTORS COMPANY
  1. Install the brake caliper to the brake caliper bracket.
  2. CAUTION:

    Refer to Fastener Caution .

  3. Install the brake caliper guide pin bolts (2) and tighten to 35 N.m (26 lb ft).
  4. Fig 2: View Of Front Brake Hose
    GM890982Courtesy of GENERAL MOTORS COMPANY
  5. Remove the caps or plugs from the brake caliper opening and the brake hose.
  6. NOTE:

    Do not reuse the copper brake hose gaskets.

  7. Install NEW copper brake hose gaskets (2) to the brake hose-to-caliper bolt (1) and to the brake hose (3).
  8. Install the brake hose and the brake hose-to-brake caliper bolt to the brake caliper and tighten the bolt to 50 N.m (37 lb ft).
  9. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Pressure) , Hydraulic Brake System Bleeding (Manual) .
  10. Remove the wheel nuts retaining the brake rotor to the wheel hub.
  11. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  12. Lower the vehicle.
  13. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  14. Slowly release the brake pedal.
  15. Wait 15 seconds, then repeat steps 10 and 11 until a firm brake pedal is obtained. This will properly seat the brake caliper piston and brake pads.